Operator`s manual
BT GENERATOR 
This generator is a brushless self-excited generator, which requires only the driving force 
of 
the engine to 
produce  AC output.  The  copper and  laminated  iron  in the exciter  stator  are  responsible  for the  self-
exciting feature 
of 
this generator.  The magnetic field produced causes an AC voltage to be induced into 
the related exciter rotor windings during rotation.  Diodes located in the exciter rotor rectify this voltage 
to  DC  and supply it to  the windings of the  rotating field.  This creates 
an 
electromagnetic field  which 
rotates through the windings 
of 
the main stator, inducing an AC voltage which is supplied to  a load.  A 
transformer is connected 
in 
parallel 
to 
the AC  output of the main stator.  An AC voltage is  produced in 
the auxiliary windings of the transformer and main stator and is, in  turn,  supplied to  a full-wave bridge 
rectifier.  The rectifier produces a DC voltage 
to 
further excite the excitor stator windings, enabling the 
generator to produce a rated AC output. 
No-Load Voltage Adjustment 
Voltage adjustment is made with the compound transformer goveruing generator regulation. 
1. 
Operate the generator and apply a moderate load momentarily; then remove the load.  Note the voltage 
output from the  generator's 
l20-Volt  leg(s) (110  Volts at 
50 
Hertz).  The no-load  voltage  should  be 
between 
121 
-
123 
Volts at 61.5 - 62 Hertz 
(Ill 
-
113 
Volts at 51.5 -
52 
Hertz). 
NOTE:  The no-load voltage should be adjusted  to the voltage produced by  the generator 
when:  the generator 
is 
started, a momentary load 
is 
applied to excite the transformer,  and 
then removed.  The voltage produced 
by 
the generator after this momentary load is removed 
is the no-load voltage. 
2. 
To raise or lower the voltage, non-<:onductive shims 
of 
varying thickness are inserted or removed from 
under the laminated steel bar that is situated on top 
of 
the compound transformer.  The material used for 
shimming should not soften at temperatures in the 
176
0 
F (80
0 
C)  range.  A small reduction  in no-load 
voltage 
(1 
to 3 volts) sometimes can be accomplished by gently tapping the top 
of 
the laminated steel bar 
to reduce the air gap between the existing shims and the transformer core. 
II 
CAUTION n 
Under no circumstances attempt 
to 
increase the no-load voltage by increasing the gap between 
the laminated steel bar and the  transformer  core  without  the  use 
of 
shims.  Magnetic  forces 
created  within  the transformer  during the  generator's  operation 
may 
close the air  gap and 
reduce the no-load voltage output. 
3. 
To  remove  the  laminated steel  bar,  remove  the 
two 
upper securing  bolts  from  the compound 
transformer and lift the bar from the transformer.  The addition of shim thickness will  raise the no-load 
voltage and, conversely, the removal 
of 
shim thickness will lower the no-load 
Voltage. 
Varying shim thickness by .001  inch (0.025  mm) will change the no-load voltage by 4 to 6 volts. 
51 
WESTERBEKE 
GENERATORS 










