Operator`s manual
II 
CAUTION 
II 
Prolonged cranking intervals without the engine starting can result in filling the engine-mounted exhaust 
system with sea water coolant.  This may happen because the  sea water pump 
is 
pumping  sea water 
through the sea water cooling system during cranking.  This sea water can enter the engine's cylinders by 
way 
of 
the exhaust manifold once the exhaust system fills.  Prevent this from happening by closing the sea 
water supply  through-hull  shut-off, drain  the  exhaust  mufiler,  and  correct the  cause  for  the  excessive 
engine cranking needed to obtain a start.  Engine damage resulting from this 
type 
of 
sea water entry is not 
a warrantable issue; the owner/operator should keep this 
in 
mind. 
Replacing the Fuel Filter Element 
While 
it 
is 
unlikely that the operator will 
be 
forced to service the system 
at 
sea, the possibility does exist. 
Therefore, 
it 
is recommended that banjo washers,  injector sea washers,  a  fuel  system hardware kit,  fuel 
filter 
and 
gasket be carried 
on 
board 
at 
all times.  Select the parts for your engine from the Parts List and 
purchase spares from your local Westerbeke Dealer or Distributor.  For example, filter kit 
#30200 includes 
replacement elements with gaskets (items 
#21 
and 20). 
If 
a leak should develop 
at 
a fuel banjo or sealing 
washer location  that  cannot  be  remedied 
by 
a  slight  tightening, the  sealing  washers 
and 
banjo  bolts 
contained 
in 
the fuel  system  hardware kit for your particular model will come 
in 
handy to  remedy these 
leaks. 
After the first 
50 hours 
of 
operation, loosen retainer ring #23  and discard filter element #21.  Clean bowl 
#22 
and 
install a new filter  using a  new #20  gasket.  Be careful to  catch any  fuel that may  spill forro 
within these fuel assemblies. 
After 
the 
first 50-hour change, the change period may be increased to 200 hours 
or 
once 
per 
season. 
The 
fuel  pump  has  no  filter element  within  it.  The  only maintenance  it reqnires is  to  ensure the 
connections to it, both fuel 
and 
electrical, are secure and tight and that fuel supplied to this pump is free 
of 
impurities. 
Fuel 
Supply 
(out) 
V 
DC 
(+) 
Connection 
Fuel 
Pump 
~2' 
Fuel 
Supply 
(in) 
(In..t 
.. 
ller' 
.. 
CQnnection.) 
Ground 
Wire 
WESTERBEKE GENERATORS 
36 










