Operator`s manual
PREPARATION 
FOR 
STARTING 
This section 
of 
the manual provides the operator with preparation, initial starting, break-in, starting (cold 
or warm) 
and 
stopping procedures.  Follow the procedures as  presented, for the conditions indicated, and 
your Westerbeke generator set will give you reliable performance and long service life. 
Take the  steps  described  below  in  starting  your 
engine  for  the  first  time 
or 
after  a  prolonged 
shutdown 
or 
lay-up. 
Fill your engine with oil up to 
or 
near the upper limit 
on the dipstick  (the  installation angle  may  have an 
affect  on  the  dipstick  reading). 
Select  readily 
available lubricating oil with 
an 
API  specification 
of 
CC  or  CD 
and 
an 
SAE  number  suitable  for  the 
temperature in your operating area.  For the quantity 
of 
oil needed  in your  engine, refer to the  "System 
Specifications" 
section 
of 
this manual. 
Fill the tank with a  good  grade 
of 
No. 
2 diesel  fuel 
and 
prime the fuel system  up to  the engine.  When 
returning fuel is free 
of 
air, the engine's fuel  system 
is bled and 
the 
engine is ready to start. 
UPPER 
LlMIT 
~F::::::::::;::;;~--
(N 
0  R 
IoIAL 
LEU 
C 
L) 
LOWER 
LIIIIT 
Each unit is supplied with a coolant recovery kit (#24977) as standard equipment which must  be installed 
and 
the following applies: 
A. 
Remove the pressure cap from the engine's exhaust manifold and slowly fill the engine's cooling 
system  with  a  mixture 
of 
water 
and 
antifreeze  suitable  for your  temperature zone.  Operate  the 
engine and observe the coolant level  in the manifold.  Maintain this level  to the base 
of 
the filler 
neck. 
Once 
the 
engine  reaches  its  operating  temperature  (170 - 190°F),  make  sure  there  is  no 
problem with  a coolant  flow  through  the  manifold.  Top 
off 
the  cooling  system and  install  the 
pressure cap. 
B.  Make sure  the plastic  recovery  tank  is properly  mounted  near the unit  (with the  bracket 
provided),  in a  location where it can be  monitored and filled  easily.  The recovery tank should be 
mounted at manifold level or above.  In these installations that require it,  the plastic recovery tank 
can be mounted below the exhaust manifold's level.  Fill this tank halffull. 
C. 
Monitor the coolant level  in the plastic recovery tank daily  and add coolant as needed.  Some 
coolant will be lost through evaporation.  This will be minimal.  Periodically check that the manifold 
is full 
of 
coolant when the system is cold. 
Make sure the  Installation 
Checks have been  made  in  accordance  with those specified  in  the 
"Installation Checks" section 
of 
this manual 
29 
WESTERBEKE 
GENERATORS 










