Installation manual
SAFETY 
INSTRUCTIONS 
INTRODUCTION 
Read 
this safety 
manual 
carefully. Most accidents are 
caused by failure to follow fundamental rules 
and 
precau-
tions. Know when dangerous conditions exist 
and 
take the 
necessary precautions to protect yourself, 
your 
personnel, 
and 
your 
machinery. 
The following safety instructions are in compliance with 
the American Boat 
and 
Yacht Council (ABYC) standards. 
PREVENT 
ELECTRIC 
SHOCK 
A 
WARNING: 
Do 
not 
touch 
AC 
electrical 
connections 
while 
engine 
is 
running. 
Lethal 
voltage 
is 
present 
at 
these 
connections! 
•  Do not operate this machinery without electrical 
enclosures and covers in place. 
•  Shut off electrical power before accessing electrical 
equipment. 
•  Use insulated 
mats 
whenever working 
on 
electrical 
equipment. 
•  Make sure your clothing and skin are 
dry, 
not damp 
(particularly shoes) when handling electrical equipment. 
•  Remove wristwatch and 
all 
jewelry when working 
on 
electrical equipment. 
• 
Do 
noit connect utility shore power 
to 
vessel's 
AC 
circuits, except through a ship-to-shore double throw 
transfer switch. Damage 
to 
vessel's 
AC 
generator 
may 
result if this procedure 
is 
not followed. 
•  Electrical shock results from handling a charged 
capacitor. Discharge capacitor by shorting terminals 
together. 
PREVENT 
BURNS 
-
HOT 
ENGINE 
A 
WARNING: 
Do 
not 
touch 
hot 
engine 
parts 
or 
exhaust 
system 
components. 
A 
running 
engine 
gets 
very 
hot! 
•  Always check the engine coolant level 
at 
the coolant 
recovery 
tank. 
A 
WARNING: 
Steam 
can 
cause 
injury 
or 
death! 
•  In case of 
an 
engine overheat, allow the engine to cool 
before touching the engine or checking the coolant. 
PREVENT 
BURNS 
-
FIRE 
A 
WARNING: 
Fire 
can 
cause 
injury 
or 
death! 
•  Prevent 
flash 
fires. 
Do not smoke or permit 
flames 
or 
sparks 
to 
occur near the carburetor, 
fuel 
line, 
filter, 
fuel 
pump, or other potential sources 
of 
spilled 
fuel 
or 
fuel 
vapors. Use a suitable container 
to 
catch 
all 
fuel 
when 
removing the 
fuel 
lines, fuel filters, or other 
fuel 
system 
components 
.. 
• 
Do 
not opeerate with a Coast Guard Approved 
flame 
arrester removed. Backfire can cause severe injury or 
death. 
• 
Do 
not operate with the air cleaner/silencer removed. 
Backfire can cause severe injury or death. 
•  Do not smoke or permit 
flames 
or sparks 
to 
occur near 
the 
fuel 
system. Keep the compartment and the 
engine/generator clean and free 
of 
debris to minimize the 
chances 
of 
fire. 
Wipe 
up 
all spilled fuel and engine 
oil. 
•  Be aware - Diesel and gasoline will burn. 
PREVENT 
BURNS 
-
EXPLOSION 
A 
WARNING: 
Explosions 
from 
fuel 
vapors 
can 
cause 
injury 
or 
death! 
•  Follow re-fueling 
safety 
instructions. 
Keep 
the 
vessel's 
hatches 
closed 
when 
fueling. 
Open 
and 
ventilate 
cabin 
after 
fueling. 
Check 
below 
for 
fumes/vapor before 
running 
the 
blower. 
Run 
the 
blower 
for 
four 
minutes 
before 
starting 
your 
engine. 
• 
All 
fuel 
vapors 
are 
highly 
explosive. 
Use 
extreme 
care 
when 
handling and storing fuels.  Store 
fuel 
in a 
well-ventilated area away from spark-producing 
equipment and out of the reach of children. 
•  Do not 
fill 
the 
fuel 
tank(s) while the engine 
is 
running. 
•  Shut off 
the 
fuel 
service 
valve 
at 
the engine 
when 
servicing 
the 
fuel 
system. 
Take 
care 
in 
catching 
any 
fuel 
that might 
spill. 
DO 
NOT allow any smoking, open 
flames, 
or other 
sources 
of 
fire 
near 
the 
fuel 
system 
or 
engine 
when 
servicing. 
Ensure proper ventilation exists 
when 
servicing 
the 
fuel 
system. 
• 
Do 
not alter or modify the fuel system. 
•  Be sure 
all 
fuel supplies have a positive shutoff 
valve. 
•  Be certain 
fuel 
line fittings 
are 
adequately tightened and 
free 
of leaks. 
•  Make sure a 
fire 
extinguisher is installed nearby 
and 
is 
properly maintained. Be familiar with its proper 
use. 
Extinguishers rated ABC by the 
NFPA 
are appropriate 
for 
all 
applications encountered in this environment. 
Engines & Generators 










