Installation manual

TABLE OF CONTENTS
Parts Identification ... ................................................. 2 Shore Power Transfer Switch .................................. . 19
Introduction ................................................................ 3 Engine Components .................................................. 20
Installation .................................................................. 5
Spark Plugs ............................................................ 20
Rigging and Lifting ................................................. 5
Location and Mounting ........................................... 5
Raw Water Discharge .............................................. 6
Cam Sensor ............................................................
20
Air Screen .............................................................. 20
ECU
....................................................................... 20
Raw Water Supply Hose .......................................... 6 Engine Adjustments .................................................. 21
Measuring Back Pressure .......................................... 6
Adjusting the Drive Belt ......................................
21
Changing Catalyst ...................................................... 6
Fuel, Engine Oil, and Engine Coolant.. ...................... 7
Control Panels - Starting/Stopping Procedure .......... 8
Remote Panel ........................................................... 8
Oil Pressure ........................................................... 21
Engine Compression Test ...................................... 22
Remote
Oil Filter ................................................... 22
Water
Pump Belt ................................................... 22
Valve Clearance .....................................................
23
Preparations for Initial Start-Up ................................ 9
Pre-Start Inspection ................................................. 9
Initial Priming the Fuel System .. ............................. 10
Safety Shutdown Switches ...................................... . 11
Maintenance Schedule .... ......................................... 12
Replacing the Timing Belt.. .................................. .24
Bleeding the Fuel System .... .................................... 25
Raw Water Pump (Exploded View) ............................ 26
Engine Troubleshooting ............................................ 28
Software Diagnostics ............................................. 30
Engine Lubricating 0i1.. ............................................ 14
Wiring Diagrams
Changing the Oil Filter .......................................... 14
DC Control Panel .................................................. 36
Fuel System .............................................................. 15
ECU Components .................................................. 37
Changing the Fuel Filter.. ......................................
15
Engine Block Components .................................... 38
Fuel
Pump .............................................................. 15
Exhaust System Components ................................ 39
Inlet Fuel Filter ......................................................
15
Generator Information ............................................. .40
Cooling System ......................................................... 16
BCG Troubleshooting ................................................ 41
Changing Coolant .................................................. 16
Thermostat ............................................................. 17
Heat Exchanger ..................................................... 17
Water Pumps .......................................................... 18
Water Intake Strainer ............................................. 18
SBCG Internal Wiring Diagram .... ............................ .42
Lay-Up and Recommissioning .................................. 43
Generator Specifications ......................................... .44
Metric Conversions . ................................................ .45
DC Circuit/Battery ..................................................... 19
Suggested Spare Parts ............................................ .46
Engines & Generators
1