Specifications
MAINTENANCE 
SCHEDULE 
CAUTION: 
When 
servicing 
or 
replacing 
DC 
components, 
tum 
off 
the 
20 
amp 
DC 
circuit 
breaker. 
NOTE: 
Use 
the 
engine 
hourmeter 
gauge 
to 
log 
your engine hours or 
record 
your 
engine hours 
by 
running 
time. 
SCHEDULED 
CHECK 
HOURS 
OF 
OPERATION 
MAINTENANCE 
EACH 
DAY 
50 
100 
250 
500 
750 
1000 
1250 
"'Starter 
Motor 
0 
Distri 
b 
utor 
0 
1
0 
*Engine 
Cylinder 
0  0 
Compression 
and 
Valve 
Clearances 
*Engine 
Timing 
Belt 
0 
*Exhaust 
Elbow 
0 
Catalytic 
Converter 
0 
"'Exhaust 
System 
Back 
0 
Pressure 
Catalyst 
0 
-
Oxygen 
Sensor 
0 
CO 
in 
Exhaust 
0 
*WESTERBEKE 
recommends 
this 
service 
be 
performed 
by 
an 
authorized 
mechanic. 
r 
41" 
I 
MEASURING 
EXHAUST 
BACK-PRESSURE 
• 
i 
EXHAUST 
MANIFOLD 
, 
ADJUSTABLE 
CLAMP 
INSTALLING 
A 
NEW 
CATALYST 
Engines & Generators 
11 
MAINTENANCE 
DESCRIPTION 
Check 
solenoid 
and 
motor 
for 
corrosion. 
Remove 
and 
lubricate. 
Clean 
and 
lubricate 
the 
starter 
motor 
pinion 
drive. 
Check 
ignition 
timing. 
Check 
condition 
of 
distributor 
cap 
and 
rotor. 
Incorrect 
valve 
clearance 
will 
result 
in 
poor 
engine 
performance, 
check 
compression 
pressure 
and 
timing 
and 
adjust 
valve 
clearances. 
Remove 
and 
replace 
every 
1000 
hours. 
NOTE: 
Failure 
to 
replace 
the 
timing 
belt 
at 
the 
recommended 
inteNal 
could 
result 
in 
timing 
chain 
failure 
resulting 
in 
major 
damage 
to 
the 
engine. 
Test 
exhaust 
elbow 
for 
casting 
integrity. 
Replace 
if 
casting 
is 
corroded 
or 
deteriorated. 
NOTE: 
A 
defective 
exhaust 
elbow 
can 
cause 
carbon 
monoxide 
leakage! 
Remove 
water 
injected 
exhaust 
elbow 
and 
visually 
inspect. 
Replace 
every 
2000 
hours. 
Perform 
back 
pressure 
test 
to 
ensure 
system 
is 
not 
developing 
restrictions 
that 
will 
increase 
pressure 
above 
1.5 
PSI 
or 
41 
inches 
of 
water 
column 
at 
full 
operating 
amperage 
load. 
Correct 
as 
needed. 
Remove 
water 
injected 
exhaust 
elbow 
and 
visually 
inspect 
every 
2000 
hours. 
Replace 
as 
needed. 
Inspect 
every 
1000 
hours. 
Replace 
every 
2000 
hours. 
Sample 
with 
CO 
analyzer. 










