Specifications
SCHEDULED 
MAINTENANCE 
Fuel 
Supply 
fuel/Water 
Separator 
Engine 
Oil 
Level 
Coolant 
Level 
Drive 
Belts 
MAINTENANCE 
SCHEDULE 
A 
WARNING: 
Never 
attempt 
to 
pedorm 
any 
service 
while 
the 
engine 
is 
running. 
Wear 
the 
proper 
safety 
equipment 
such 
as 
goggles 
and 
gloves, 
and 
use 
the 
correct 
tools 
for 
each 
job. 
Disconnect 
the 
battery 
terminals 
when 
servicing 
any 
of 
the 
engine's 
DC 
electrical 
equipment. 
I 
SAFE 
IMaintenance 
items 
that 
are 
very 
important 
to 
the proper operation 
of 
CO 
"Safe CO" 
generators. 
CHECK 
HOURS 
OF 
OPERATION 
EACH 
MAINTENANCE 
DESCRIPTION 
DAY 
50 
100 
250 
500 
750 
1000 
1250 
0 
Unleaded 
gasoline 
with 
octane 
rating 
of 
89 
of 
higher 
0 
Check 
for 
water 
and 
dirt 
in 
fuel 
(drain/replace 
filter 
if 
necessary). 
0 
Oil 
level 
should 
indicate 
between 
MAX. 
and 
LOW 
on 
dipstick. 
0 
Check 
at 
recovery 
tank; 
if 
empty, 
check 
at 
manifold. 
Add 
coolant 
if 
needed. 
~y 
Inspect 
for 
proper 
tension 
(3/8" 
to 
1/2" 
deflection) 
and 
adjust 
if 
needed. 
Check 
belt 
edges 
for 
wear. 
Visual 
Inspection 
of 
Engine 
0 
NOTE: 
Keep 
engine 
surface 
clean. 
Dirt 
and 
oil 
Check 
for 
fuel, 
oil 
and 
water 
leaks. 
Inspect 
wiring 
and 
will 
inhibit 
the 
engine's 
ability 
to 
remain 
eoo/. 
Sparks 
Plugs 
ISfbEI 
0 
Starting 
BaHeries 
0 
(and 
House 
Batteries) 
weekly 
Engine 
Oil 
DID 
Generator 
0 
Fuel 
Lift 
Pump 
0 
Air 
Screen 
ISfbEI 
0 
Exhaust 
System 
0 
Engine 
Hoses 
0 
Raw 
Water 
Pump 
Heat 
Exchanger 
1
0 
Coolant 
System 
Fuel 
Filter 
Inlet 
fuel 
Filter 
CAUTION: When servicing or replacing DC 
components, 
tum 
off 
the 
20 
amp 
DC 
circuit 
breaker. 
0 
0 
0 
0 
0 
0 
0  0  0 
0 
0  0  0  0  0 
1010 
0 
DID 
0 
0 
0 
0  0 
[J 
0 
0 
0 
0  0 
0  0  0  0  0 
0 
10 
0 
0  0 
0 
0 
0  0 
0 
0  0 
Engines & Generators 
10 
electrical 
connections. 
Keep 
bolts 
& 
nuts 
tight. 
Check 
for 
loose 
belt 
tension. 
Check 
gap, 
inspect 
for 
burning 
and 
corrosion. 
Every 
50 
operating 
hours 
check 
electrolyte 
levels 
and 
make 
sure 
connections 
are 
very 
tight. 
Clean 
off 
excessive 
corrOSion. 
Initial 
engine 
oil 
and 
filter 
change 
at 
50 
hours, 
then 
change 
both 
every 
100 
hours. 
Check 
that 
AC 
connections 
are 
clean 
and 
secure 
with 
no 
chafing-see 
GENERATOR 
INFORMATION. 
Periodically 
inspect 
for 
leaks, 
electrical 
connections 
are 
clean 
and 
tight. 
Clean 
at 
50 
hrs., 
then 
every 
100 
hours. 
Initial 
check 
at 
50 
hours, 
then 
every 
250 
hours. 
Inspect 
for 
leaks. 
Check 
anti-Siphon 
valve 
operation. 
Check 
the 
exhaust 
elbow 
for 
carbon 
and/or 
corrosion 
buildup 
on 
inside 
passages; 
clean 
and 
replace 
as 
necessary. 
Check 
that 
all 
connections 
are 
tight. 
Hose 
should 
be 
hard 
& 
tight. 
Replace 
if 
hoses 
become 
spongy. 
Check 
and 
tighten 
all 
hose 
clamps. 
Remove 
the 
pump 
cover 
and 
inspect 
for 
wear. 
Inspect 
impeller, 
cam 
and 
wear 
plate. 
Replace 
gasket. 
Lubricate 
impeller 
when 
reassembling. 
Clean 
or 
replace 
anode. 
Open 
heat 
exchanger 
end 
cap 
and 
clean 
out 
debris. 
Remove 
every 
1000 
hours 
for 
professional 
cleaning 
and 
pressure 
testing. 
Drain, 
flush, 
and 
refill 
cooling 
system 
with 
appropriate 
antifreeze 
mix. 
Change 
every 
250 
operating 
hours. 
Change 
every 
250 
operating 
hours. 
(continued) 










