Installation manual

TABLE OF CONTENTS
Parts Identification ............................................... .2 Alternator Testing/Troubleshooting .................. 25
Introductl
"on 3 Battery Care .................................................... 27
.............................................................
Warranty Procedures ......................................... 3 Glow Plugs ......................................................... 28
Serial Number Location .................................. .4 Starter Motor ..................................................... 29
Fuel, Engine Oil and Coolant.. ............................ 5 Engine Wiring Diagram (#39144) ...................... 31
Admiral Control Panel ......................................... 6 Engine Wiring Schematic (#39144) .... ............... 32
Captain Control Panel ......................................... 7 Admirals Panel Wiring Diagram (#36844) .... .... .33
Preparations for Initial Start-Up ......................... 8 Captains Panel Wiring Diagram (#36467) ......... 34
Starting/Stopping Procedure ............................... 9 En9ine Troubleshooting ..................................... 35
Engine Break-In Procedure ............................... l0 Control Panel Troubleshooting ...................... .37
Warning Lights, Alarms and Circuit Breaker .... 11 Engine Adjustments ............................................ .38
Maintenance Schedule .................................... .12 Adjusting Idle Speed ........ :d ........................ · ....
3
3
8
8
S
FuellRun Shut-Off Solenol .......................... .
Fuel ystem ....................................................... 14 D' Belt AdJ'ustment 39
nve .................................. .
FueI/Water Filter .............................................
14 E' Co pressl'on 39
ngme m ...................................... .
Fuel Filters ......................................................
14 'l' ti' 0'1 Pressure 40
~es ng 1 ...................................... ..
Cooling System .................................................. 15 Oil Pressure Switch ....................................... .40
Changing Coolant.. ......................................... 16 Valve Clearance Adjustment ......................... .41
Thennostat ...................................................... 17 CylinderHead Bolt Tightening ..................... .41
Raw Water Intake Strainer .............................. 18 Injection Timing ............................................ .42
Raw Water Pump ............................................ 18 Fuel Injectors , ................................................ .43
Raw Water Pump Parts Breakdown ............ 18A JS and BWTransmissions ................................. .44
Heat Exchanger .............................................. 11
9
9
Hurth HBW/ZF Transmissions ...... : .................... .46
Zinc Anode ...................................................... '.. P'RM N . T "" 51
E
" L b" t" 0"1 20' ,ewage ransmlsslons ............................ .
ngme u rica 109 I .................. ................ ..... "S f" t" 54
Ch
. th 0'1 F'lt 20 Engme peci Ica Ions ...................................... .
angmg. ell er .................................. .
Changing the
Oil ........................................... 20 Lay-up and Recommissioning .......................... .56
Remote Oil Filter (Optional) .............................. 21 Torque Specifications ...... ................................ .57
Water Heater ..................................................... 22 Metric Conversions Oata ................................... 58
Tachometer .. ...................................................... 24 Suggested Spare Parts ...................................... 60
...v- WESTERBEKE
Engines & Generators
1