Installation manual
DOMESTIC 
HOT 
WATER 
TANK 
CONNECTIONS 
HOT 
WATER 
HEATER 
ABOVE 
THE 
ENGINE 
If 
any 
portion 
of 
the 
heating 
circuit 
rises 
above 
the 
engine's 
own 
pressure 
cap, 
the 
a 
pressurized 
(aluruinum) 
remote 
expansion 
tank 
must 
be 
installed 
in 
the 
circuit 
to 
become 
the 
highest 
point. 
The 
remote 
expansion 
tanks part 
number 
is 
24177. 
Tee 
the 
remote 
expansion 
tank 
into 
the 
heater 
circuit 
. 
at 
the 
heater 
connection, 
choosing 
the 
higher 
of 
the 
two 
for 
the 
retum. 
Tee 
right 
at 
the 
heater 
and 
plumb 
a single 
line 
up 
to 
the 
tanks location 
and 
the 
other 
back 
to 
the 
engine's 
flow 
control. Install 
the 
remote 
expansion 
tank 
in 
a convenient 
location 
such 
as 
in a 
sail 
locker 
so 
the 
fresh 
water coolant 
level 
can 
easily be 
checked. 
The 
remote 
expansion 
ian!<: 
will 
now 
serve 
as 
a 
check 
and 
system 
fill 
point. 
The 
plastic 
coolant 
recovery 
tank 
is 
not 
used 
when 
the 
remote 
expansion 
tank kit is 
installed, 
since 
this 
tank 
serves 
the 
same 
function. 
The 
pressure 
cap 
on 
the 
engine's 
manifold 
should 
be 
installed 
once 
the 
engine's 
cooling 
system 
is 
filled 
with 
coolant. 
Finish 
filling 
the 
cooling 
system 
from 
the 
remote 
taDk 
once 
the 
system 
is 
filled 
and 
is 
free of 
air 
and 
eXhibits 
good 
coolant 
circulation. 
During 
engine 
operation, 
checking 
the engine's coolant 
should 
be 
done 
at 
the 
remote 
tank 
and 
not 
at 
the 
engine 
manifold 
cap. 
The 
hose 
connection 
from 
the 
heater 
to 
the remote 
expansion tank 
should 
be 
routed 
and 
supported 
so 
as 
to 
rise 
continuously 
from 
the 
heater 
to 
the 
tank, 
enabling 
any 
air 
in 
. 
the 
system 
to 
rise. 
. 
PRESSURE 
CAP 
IS 
RATED 
LOWER 
THAN 
MANIFOLD. 
CAP 
REMOVE 
THE 
BY-PASS 
HOSE 
~. 
.. 
~ 
.. 
, 
ENGINE 
HEAT 
. Englnes.& 
Generators 
23 
HEATER 
COILS 
ABOVE 
PHt:>OUlit 
CAP 
ON 
ENGINE 
MANIFOLD 
HEATER 
ABOVE 
ENGINE 
..... 










