Installation manual
COOLING 
SYSTEM 
THERMOSTAT 
A 
thennosta~ 
located 
near 
the 
manifold 
at 
the' 
front 
of 
the 
engine, 
controls 
the 
coolant 
temperature 
as 
the 
coolant 
continuously 
flows 
through 
the 
closed 
cooling 
circirit. 
When 
the 
engine 
is 
first 
started, 
the 
closed 
thennostat 
prevents 
coolant 
from 
flowing 
(some 
coolant 
is 
by-passed 
t)rrough 
a 
hole 
in 
the 
thermostat to 
prevent 
the 
exhaust 
manifold 
from 
overheating). 
As 
the 
engine 
warms 
up, 
the 
thennostat 
gradilally 
opens. 
The thennostat 
is 
accessible 
and 
can be 
checked, 
cleaned, 
or 
replaced 
easily. 
Carry 
a 
spare 
thermostat 
and 
gasket 
A 
coolant 
recovery tank 
allows 
for 
engine 
coolant 
expansion 
and 
contraction 
during 
engine 
operation, 
without 
any·signifi-
cant 
loss 
of coolant 
and 
without 
introducing 
air 
into 
the 
cool-
ing 
system.This· 
tank 
should 
be located 
at 
or 
above the 
engine 
manifold 
level 
and 
should 
be 
easily 
accessible. 
TO 
COOLANT 
RECOVERY 
TANK 
FROM 
COOLANT 
RECOVERY 
TANK 
KEEP 
THE 
COOLANT 
PASSAGE 
CLEAR 
Replacing 
the 
Thermostat 
Remove 
'the 
cap screws 
and 
disassemble 
the 
thermostat 
housing 
as 
shown. 
When 
instaJJingthe 
.. 
ii:ew 
thermostat 
and 
gasket, 
apply 
a thin coat of sealant 
on 
both 
sides 
of 
the 
gasket 
before 
pressing it 
into 
place. 
Do 
not 
over-tighten 
the 
cap 
screws. 
Run 
the 
engine 
and 
check 
for 
normal 
temperatures 
and that 
there 
are 
uo 
leaks at 
the 
thermostat 
housing. 
. 
THERMOSTAT 
'ASSEMBLY 
HOUSING 
A 
CAUTION: 
The 
engine 
must 
be 
allowed 
to 
cool 
doWn' 
before 
attempting 
these 
procedures. 
Not 
only 
is 
the 
surface 
of 
the 
engine 
hot 
but 
coolant 
temperatures 
can 
be 
at 
190' 
F. 
Eng/nilS 
& 
Generators 
17 










