PMA Prozeß- und Maschinen-Automation GmbH Temperature monitor TB 40-1 TB40-1 TB40-1 Operating manual English 9499-040-63411 Valid from: 8505
û BlueControl More efficiency in engineering, more overview in operating: The projecting environment for the BluePort® controllers on ! s ON ate I pd de T N U e. E and nlin D T ATrsion ma-o A-C e .p PM V ni ww r on i M w o Description of symbols in the text: on the device: g General information a Follow the operating instructions a General warning l Attention: ESD-sensitive devices © PMA Prozeß- und Maschinen-Automation GmbH • Printed in Germany All rights reserved.
Contents 1 2 2.1 2.2 3 3.1 3.2 3.3 3.4 3.5 3.6 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Electrical connections . . . . . . . . . . . . . . . . . . . . . . . 5 Connecting diagram. . . . . . . . . . . . . . . . . . . . . . . . . 5 Terminal connection . . . . . . . . . . . . . . . . . . . . . . . . 5 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Front view. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Behaviour after power-on . . . . . . .
Mounting ) 4" 8 ( 96 (3.78") 1 2 LC OK 126 125 45 °C °F max. 60°C min. 0°C max. 95% rel. % 92 11 5" 6 4. (0 1. .0 .1 4. 0 .0 .4 ") (0 +0,8 ) . 10 (3.62" +0.03) min.48 (1.89") 1 Mounting +0,6 (1.77" +0.02) Err RESET TB 40-1 universal 48 (1.89") Loc 10V i mA/Pt Safety switches Ü or: mA/Pt Loc Loc 10V 10V mA/Pt Loc 10V mA/Pt Ü * * Safety switch: For access to the safety switches, the controller must be withdrawn from the housing.
Electrical connections 2 Electrical connections 2.1 Connecting diagram L N 1 2 90...250V 24V AC/DC 3 4 Additional OUT1 OUT2 alarms 5 6 7 LC 8 9 10 11 12 di1 13 mA 14 0..10 V* INP1 15 a * g b c d Safety switch mA i V in position left The controller is fitted with flat-pin terminals 1 x 6,3mm or 2 x 2,8mm to DIN 46 244 or screw terminals from 0,5 to 2,5mm². 2.
Electrical connections Connection of input di1 3 Digital input, configurable as switch or push-button Connection of output OUT LC 4 Relay (250V/2A), potential-free changeover contact a Connection of outputs OUT1/2 5 Relay outputs 250V/2A normally open with common contact connection The pre-alarms (OUT1/2) must be used only for signalling and not for control purposes! TB40-1 connecting example: L1 L2 fuse fuse KS 40-1 1 1 2 2 contactor 3 3 4 4 5 5 6 Logic fuse TB 40-1 1 Temperature monitor
Operation 3 Operation 3.1 Front view 1 1 2 LC OK 126. 125 ! °C °F Err 2 3 5 6 7 8 4 9 RESET " 0 TB 40-1 universal 1 Status of limits Lim.2, Lim.
Operation 3.3 Behavior with sensor break/ measuring circuit error If a sensor break/ measuring circuit error is recognized, the process value display changes to FAIL and the Err-LED blinks. ( -> Page 11 chapter 3.5 maintenance manager/ error list). All configured alarm limts are handled as exceeded, the appropriate Outputs are switched. The OK-LED ceases and the LC Output is opened. 3.
Operation 3.5 Maintenance manager / Error list With one or several errors, the extended operating level always starts with the error list. Signalling an actual entry in the error list (alarm, error) is done by the Err LED in the display. To reach the error list press Ù twice.
Operation g g Saved alarms (Err-LED is lit) can be acknowledged and deleted with the digital input di1 or the RESET-key. Configuration, see page : ConF / LOGI / Err.r If an alarm is still valid that means the cause of the alarm is not removed so far (Err-LED blinks), then other saved alarms can not be acknowledged and deleted.
Operation 3.6.2 Alarm handling additional alarms Max. two alarms can be configured and assigned to the individual outputs. Generally, outputs OuT.1and OuT.2 can be used each for alarm signalling. Each of the 2 limit values Lim.2 and Lim.3 has 2 trigger points H.2/ H.3 (Max) and L.2 / L.3 (Min), which can be switched off individually (parameter = “OFF”). Switching difference HYS.2/ HYS.3 of each limit value is adjustable. Ü Operaing principle Src.x = 0 L.1 = OFF InL.1 * Operaing principle Src.x = 1 L.
Operation g The variable to be monitored can be selected seperately for each alarm via configuration The following variables can be monitored: w process value w control deviation xw (process value - LC limit ( LC )) 3.7 Operating structure After supply voltage switch-on, the controller starts with the operating levels. The controller status is as before power off. 126 Ù 125 3 sec.
Configuration level 4 Configuration level 4.1 Configuration survey È Fnc.1 StYP O.Act O.Act Err.r Unit Ì Fnc.2 S.Lin dP Src.2 Corr Fnc.3 Src.3 g End Othr Display LOGI Digital inputs OUt.3 Output 3 OUt.2 Output 2 InP.1 Input 1 Lim Limit value functions ConF Configuration level diSP Adjustment: w The configuration can be adjusted by means of keys ÈÌ . w Transition to the next configuration is by pressing key Ù .
Configuration level 4.2 Configuration Lim Name Fcn.1 Value range Description Default 3 Function of limit 1 3 Measured value monitoring + latching of the alarm status of TW_S the upper limit. A latched alarm can be reset by the error 1 list, the digital input or the RESET-key (-> LOGI/ Err.r). 4 Measured value monitoring + latching of the alarm status of TW_S 1 the lower limit. A latched alarm can be reset by the error list, the digital input or the RESET-key (-> LOGI/ Err.r).
Configuration level Name Value range Description Default 20 Pt100 (-200.0 ... 100,0 °C) 21 Pt100 (-200.0 ... 850,0 °C) 22 Pt1000 (-200.0 ... 850.0 °C) 23 special 0...4500 Ohm (preset to KTY11-6 ) 24 special 0...450 Ohm 30 0...20mA / 4...20mA 1 40 0...10V / 2...10V 1 0 S.Lin Linearization (only at S.tYP = 23 (KTY 11-6), 24 (0...450W), 30 (0..20mA), 40 (0..10V) and 41 (0...100mV) ) 0 none 1 Linearization to specification. Creation of linearization table with engineering tool possible.
Configuration level othr Name Value range Description Unit 0 without unit 1 °C 2 °F dP Decimal point (max. number of digits behind the decimal point) 0 No digit behind the decimal point 1 1 digit behind the decimal point 2 2 digits behind the decimal point 3 3 digits behind the decimal point diSP Type of measured value display 0 No measured value display 1 Full display resolution 2 Display resolution: 2 digits 3 Display resolution: 5 digits 4 Display resolution: 10 digits 0..200 C.
Parameter setting level 5 Parameter setting level 5.1 Parameter survey End rnG LC setting range È LC Ì L.2 InP.1 Input 1 Lim Limit value functions PArA Parameter setting level InL.1 rnGL OuL.1 rnGH H.2 InH.1 HYS.2 OuH.1 L.3 tF.1 H.3 HYS.3 g Adjustment: w The parameters can be adjusted by means of keys ÈÌ w Transition to the next parameter is by pressing key Ù w After the last parameter of a group, donE is displayed, followed by automatic change to the next group.
Parameter setting level 5.2 Parameters Lim Name LC L.2 H.2 HYS.2 L.3 H.3 HYS.3 Value range Description -1999...9999 LC limit -1999...9999 Lower limit 2 -1999...9999 Upper limit 2 0...9999 Hysteresis limit 2 -1999...9999 Lower limit 3 -1999...9999 Upper limit 3 0...9999 Hysteresis limit 3 Default Value range Description -1999...9999 Input value for the lower scaling point -1999...9999 Displayed value for the lower scaling point -1999...9999 Input value for the upper scaling point -1999...
Parameter setting level 5.3 Input scaling InP.1 When using current or voltage signals as input variables for InP.1 scaling of input and display values at parameter setting level is required. Specification of the input value for lower and higher scaling point is in the relevant electrical unit (mA/ V). phys. quantity OuH.x phys. quantity mA / V OuL.x InH.x mA/V InL.x g Parameters InL.1 , OuL.1, InH.1 and OuH.1 are only visible if ConF / InP.1 / Corr = 3 is chosen. S.tYP 30 (0...20mA) 40 (0...
Calibration level 6 Calibration level g Measured value correction ( CAL) is only visible if ConF / InP.1 / Corr = 1 or 2 is chosen. The measured value can be matched in the calibration menu ( CAL). Two methods are available: Offset correction ( ConF/ InP.1 / Corr =1 ): display standard setting offset correction w possible on-line at the process OuL.1new OuL.1old InL.1 X 2-point correction ( ConF/ InP.
Calibration level Offset correction ( ConF/ InP.1 / Corr =1 ): r 126 125 °C °F Err r Ù r PArA 3 sec. Ì : CAL r Ù r InP.1 r Ù r InL.1 r Ù r OuL.1 È r Ù Ì r End r Ù InL.1: The input value of the scaling point is displayed. The operator must wait, until the process is at rest. Subsequently, the operator acknowledges the input value by pressing key Ù. OuL.1: The display value of the scaling point is displayed. Before calibration, OuL.1 is equal to InL.1.
Calibration level 2-point correction ( ConF/ InP.1 / Corr = 2): r 126 r Ù r 125 °C °F Err 3 sec. PArA Ì : CAL r Ù r InP.1 r Ù r InL.1 r Ù r OuL.1 È r Ù Ì r InH.1 r Ù r OuH.1 È r Ù Ì r End r Ù InL.1: The input value of the lower scaling point is displayed. The operator must adjust the lower input value by means of a process value simulator and confirm the input value by pressing key Ù. OuL.1: The display value of the lower scaling point is displayed. Before calibration, OuL.1 equals InL.1.
BlueControl 7 BlueControl BlueControl is the projection environment for the BluePort â controller series of PMA. The following 3 versions with graded functionality are available: The mini version is - free of charge - at your disposal as download at PMA homepage www.pma-online.de or on the PMA-CD (please ask for). At the end of the installation the licence number has to be stated or DEMO mode must be chosen. At DEMO mode the licence number can be stated subsequently under Help r Licence r Change.
Versions 8 Versions T B4 0 1 0 0 0 0 Flat pin connectors 1 Screw terminal connectors Screw connector 90..250V AC, 3 relays TW 0 24VAC / 18..30VDC, 3 relays TW 1 Standard configuration Configuration to specification No manual Manual german Manual english Manual french Standard cULus certified (with screw terminals only) EN 14597 certified (replaces DIN 3440) 0 9 0 D E F 0 U D 00 Standard version Customer specification ..
Technical data 9 Technical data GALVANIC ISOLATION Safety isolation Function isolation INPUTS PROCESS VALUE INPUT INP1 OUTPUTS Resolution: Decimal point: Dig. input filter: Scanning cycle: Measured value correction: Power supply connections Process value input INP1 Digital input di1 Relay outputs OUT 1,2 Relay output OUTLC > 14 bits 0 to 3 digits behind the decimal point adjustable 0,000...
Technical data AC SUPPLY Voltage: Frequency: Power consumption 90...250 V AC 48...62 Hz approx. 7.3 VA UNIVERSAL SUPPLY 24 V UC AC voltage: Frequency: DC voltage: Power consumption: 20,4...26,4 V AC 48...62 Hz 18...31 V DC approx.. 7.3 VA BEHAVIOUR WITH POWER FAILURE Configuration, parameters and adjusted set-points, control mode: Non-volatile storage in EEPROM BLUEPORT FRONT INTERFACE Connection of PC via PC adapter (see "Accessory equipment").
Technical data Table 1 Thermocouple measuring ranges Type L J K N S R T C D E B* Fe-CuNi (DIN) Fe-CuNi NiCr-Ni Nicrosil/Nisil PtRh-Pt 10% PtRh-Pt 13% Cu-CuNi W5%Re-W26%Re W3%Re-W25%Re NiCr-CuNi PtRh-Pt6% Range -100...900°C -100...1200°C -100...1350°C -100...1300°C 0...1760°C 0...1760°C -200...400°C 0...2315°C 0...2315°C -100...1000°C 0(100)...1820°C -148...1652°F -148...2192°F -148...2462°F -148...2372°F 32...3200°F 32...3200°F -328...752°F 32...4199°F 32...4199°F -148...1832°F 32(212)...
Safety hints 10 Safety hints a This unit was built and tested in compliance with VDE 0411-1 / EN 61010-1 and was delivered in safe condition. The unit complies with European guideline 89/336/EWG (EMC) and is provided with CE marking. The unit was tested before delivery and has passed the tests required by the test schedule. To maintain this condition and to ensure safe operation, the user must follow the hints and warnings given in this operating manual.
Safety hints a MAINTENANCE, REPAIR AND MODIFICATION The units do not need particular maintenance. Warning When opening the units, or when removing covers or components, live parts and terminals may be exposed. Before starting this work, the unit must be disonnected completely. After completing this work, re-shut the unit and re-fit all covers and components. Check if specifications on the type label must be changed and correct them, if necessary.
Safety hints 10.1 Resetting to factory setting In case of faulty configuration, TB40-1 can be reset to ist factory the default condition. 1 2 3 4 5 ÌÈ + Power on È Ù FAC torY FAC °C °C YES °F Err °F Err FAC PASS °C °F Err 1. FAC no FAC °C °F COPY Err 8.8.8.8. °C 8.8.8.8. 5 °F Err For this, the operator must keep the keys increment and decrement pressed during power-on: È 2 3 4 °F Err 2. 1 °C Ì For confirmation, press key increment to select YES.
Index ! 2-point correction. . . . . . . . . . . . 21 A Accessory equipment . . . . . . . . . . 25 Additional alarms. . . . . . . . . . . . 12 Alarm handling . . . . . . . . . . 11 - 12 B BlueControl. . . . . . . . . . . . . . . 24 C Calibration level . . . . . . . . . . 21 - 23 Certifications . . . . . . . . . . . . . . 27 Configuration level . . . . . . . . 14 - 17 Connecting diagramm . . . . . . . . . . 5 Connecting example . . . . . . . . . . . 6 Current signal measuring range . . . .
Subject to alterations without notice Änderungen vorbehalten Sous réserve de toutes modifications © PMA Prozeß- und Maschinen-Automation GmbH P.O.B.
