PMA Prozeß- und Maschinen-Automation GmbH Universal controller KS 45 KS 45 KS 45 Operating manual English rail line 9499-040-71811 valid from: 06/2009
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Content 1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1.1 Application in thermal plants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2. Safety hints . . . . . . . . . . . . . . . . . . . . . . 2.1 MAINTENANCE, REPAIR AND MODIFICATION 2.2 Cleaning . . . . . . . . . . . . . . . . . . . . . 2.3 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.8.4 Analog output forcing . . . 6.9 Maintenance manager / error list . 6.9.1 Error list: . . . . . . . . . . 6.9.2 Error status self-tuning. . . 6.10 Resetting to factory setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 . 32 . 32 . 33 . 34 7. Controlling . . .
General . 1 General Thank you very much for buying an Universal Controller KS 45. The universal controllers KS 45 are suitable for precise, cost-efficient contol tasks in all industrial applications. For that you can choose between simple on/off-, PID- or motorstepping control. The process-value signal is connected via an universal input. A second analog input can be used for heating-current measurement or as external setpoint input. The KS 45 has at least one universal input and two switching outputs.
General 1.1 Application in thermal plants In many thermal plants, only the use of approved control instruments is permissible. There is a KS 45 version (KS45-1xx-xxxxx-Dxx) which meets the requirements as an electronic temperature controller (TR, type 2.B) according to DIN 3440 and EN 14597. This version is suitable for use in heat generating plants, e.g. in • • • • building heating systems acc. to DIN EN 12828 (formerly DIN 4751) large water boilers acc.
Safety hints . 2 Safety hints This unit was built and tested in compliance with VDE 0411-1 / EN 61010-1 and was delivered in safe condition. The unit complies with European guideline 89/336/EWG (EMC) and is provided with CE marking. The unit was tested before delivery and has passed the tests required by the test schedule. To maintain this condition and to ensure safe operation, the user must follow the hints and warnings given in this operating manual.
Safety hints 2.1 MAINTENANCE, REPAIR AND MODIFICATION The units do not need particular maintenance. There are no operable elements inside the device, so the user must not open the unit Modification, maintenance and repair work may be done only by trained and authorized personnel. For this purpose, the PMA service should be contacted. a l g Warning When opening the units, or when removing covers or components, live parts and terminals may be exposed. Connecting points can also carry voltage.
Mounting . 3 Mounting 4 3 2 6 7 K 8 te lem rm m in e / 1 al 5 Montage / mounting 5.5 (0,20”) Abmessungen / dimensions 2.3 (0,08”) 15 14 13 Demontage / dismantling 12 16 17 K 1 te lem 8 rm m in e 11 al / 99 (3,90”) click 111 (4,37”) 22.5 (0,87”) 117.5 (4,63”) max. 55°C min. -10°C max. 95% rel. % 1 The unit is provided for vertical mounting on 35 mm top-hat rails to EN 50022. If possible, the place of installation should be exempt of vibration, aggressive media (e.g.
Mounting 3.1 Connectors The four instrument connectors are of the plug-in type. They plug into the housing from top or bottom and click in posi tion (audible latching). Releasing the connectors should be done by means of a screwdriver. Two connector types are available: 2 • Screw terminals for max. 2,5 mm conductors 2 • Spring-clamp terminals for max. 2,5 mm conductors g Before handling the connectors, the unit must be disconnected from the supply voltage.
Electrical connections . 4 Electrical connections 4.1 Connecting diagram KS45-1xY-xxxxx-xxx Y = 4, 5 KS45-1xY-xxxxx-xxx Y = 0, 1, 2, 3 e a (mV) b c d 7 INP2 2 INP1 a b c d e f g 5 6 7 8 1 2 3 4 V h k i j OUT3 AC / DC 3 di1 8 INP2 5 6 7 8 2 INP1 1 2 3 4 RGND RGND Data A Data B Data A Data B 1 4.2 a RS 485 6 24VDC 11 12 3 OUT1 9 15 16 17 18 13 14 OUT2 V 11 12 PWR 13 14 15 16 17 18 L N 90...260V AC 24V AC/DC OUT1 OUT2 L N 90...
Electrical connections 3 Connecting input di1 Digital input, configurable as a switch or a push-button. a contact input b optocoupler input (optional) terminals: 7,8 terminals: 7,8 4 Connecting outputs OUT1 / OUT2 (optional) Relay outputs max. 250V/2A NO contacts with a common terminal. • OUT1 • OUT2 terminals: 17, 18 terminals: 17, 14 5 Connecting output OUT3 Universal output h logic (0..20mA / 0..10V) i current (0...20mA) j voltage (0...
Electrical connections 4.3 Connecting diagram The instrument terminals used for the engineering can be displayed and printed out via BlueControl Ò ( menu File \ Print preview - Connection diagram).
Electrical connections 4.
Electrical connections 4.5 Hints for installation w w w w w a a a a Measurement and data lines should be kept separate from control and power supply cables. Sensor measuring cables should be twisted and screened, with the screening connected to earth. External contactors, relays, motors, etc. must be fitted with RC snubber circuits to manufacturer specifications. The unit must not be installed near strong electric and magnetic fields.
Operation . 5 Operation 5.1 Front view 1 2 3 4 5 6 7 8 9 0 ! § g + Front view Line 1: process value display Display 2: setpoint /output value/ unit-display / extended operating level / errolist / values from Conf- and PArA-level special functions as A-M, Func, run, AdA operating mode “manual” Error list (2 x ô ), e.g. · Fbf. x sensor fault INP. X · sht. x short circuit INP. X · Pol. x wrong polarity INP. X · Lim. x limit value alarm · ...
Operation 5.2 Operating structure The instrument operation is divided into four levels: 450.3 450.0 äüüü 1 2 M E 3s ô Operating level 450.3 PARA äüüü ô PASS Parameter level 1 2 M E 450.3 CONF äüüü ô PASS 1 2 M E Configuration level 450.3 CAL äüüü ô PASS 1 2 M E 450.
Operation 5.4 Displays in the operating level 5.4.1 Display line 1 The displayed value, also named process value, is shown in the first display line. This value is used as controlled value (variable). It results from the configuration C.tYP. (also see chp./page 7-22.) 5.4.2 Display line 2 The value to be displayed continuously in the second LCD line can be selected from different values via the BlueControlÒ engineering tool. Normally the internal setpoint SP is set. 1 2 450.3 450.3 450.
Operation 5.5 Extended operating level The operation of important or frequently used parameters and signals can be allocated to the extended operating level. This facilitates the access, e.g. travelling through long menu trees is omitted, or only selected values are operable, the other data of the parameter level are e.g. disabled. Display of the max. 8 available values of the extended operating level is in the second LCD line.
Operation 5.6 Special change-over functions In order to operate switch-over or -on functions needed more often via front, there are special functions available. • • • A-M Switch-over automatic / manual-operation ProG starting / stopping the programmer Func Selection of different switching signals Via the engineering tool BlueControlÒ the desired function can be adjusted in the operating mode (signals/logic). It can be assigned permanently to display 2 or the extended operating level. 5.6.
Operation 5.7 Selecting the units The unit to be displayed is determined via configuration D.Unt. With selection “1 = temperature unit” , the displayed unit is determined by configuration Unit with the relevant conversions for Fahrenheit and Kelvin. By selecting D.Unt = 22, display of any max. 5-digit unit or text can be determined. 4.5 1 1 2 kWh äüüü 1 2 M E 450.3 Unit (example): kilowatt hour Text (example): TAG no. 2 TI451 äüüü 1 2 M E g For permanent display the value signals/other/D.
Functions . 6 Functions The signal data flow of transmitter KS 45 is shown in the following diagram: 6.1 Linearization The input values of input INP1 or INP2 can be linearized via a table. By means of tables, e.g. special linearizations for thermocouples or other non-linear input signals, e.g. a container filling curve, are possible. Table “ Lin” is always used with sensor type S.TYP= 18: "Special thermocouple" in INP1 or INP2, or if linearization S.Lin = 1: “Special linearization” are adjusted.
Functions Ou.16 . . . . . . Ou.1 In.1 g 6.2 In.16 The same linearization table is used for input 1 and input 2. Input scaling Scaling of input values is possible. After any linearization, measurement value correction is according to the offset or two-point method. g When using current or voltage signals as input variables for InP.x, the input and display values should be scaled at the parameter level.
- preliminary - a Functions For using the pre-defined scaling with thermocouples and resistance thermometers (Pt100), the settings for InL and OuL as well as for InH and OuH must correspond with each other. For resetting the input scaling, the settings for + correspond. InL and OuL as well as InH and OuH must 6.2.
Functions 6.3 Filter Input values can be smoothened with an 1st order mathematical filter. Time constant is adjustable. 6.4 Substitue value for inputs If a substitute value for an input is activated, this value is used for further calculation with a sensor fault, independent of the selected input function. The selected controller output reaction on sensor fault, configuration FAIL, is omitted. With factory setting, the substitute value is switched off. a 6.5 Before activation of a substitute value In.
Functions 41 special ( -2,5...115 mV) 42 special ( -25...1150 mV) Inp.1r S.tYP 43 special ( -25...90 mV) 44 special ( -500...500 mV) 47 special ( -200...200 mV) These high-impedance inputs are without break monitoring. If necessary, input signal monitoring is possible via the limit values. Further recommendations for adjustment: g Input 1 must be operated without linearization: Inp.1r S.
Functions 6.7 Limit value processing Max. three limit values can be configured for the outputs. Generally, each one of outputs Out.1... Out.3 can be used for limit value or alarm signalling. Several signals allocated to an output are linked by a logic OR function. 6.7.1 Input value monitoring g The signal to be monitored can be selected separately for each alarm in the configuration.
Functions Display range Limit value 1 -1999 H.1 L.1 9999 SP -1999 9999 H.1 L.1 L.1 HYS.1 HYS.1 HYS.1 Outputs LED rot / red LED rot / red H.1 HYS.1 LED LED Normally open: ( ConF / Out.x / O.Act = 0 ) (as shown in the example) Normally closed: ( ConF / Out.x / O.Act = 1 ) (inverted output relay action) 6.7.2 Heating-current alarm For the measured heating current; different alarms can be activated. • • • Overlaod heating current: Heating current is larger than limit value HC.A.
Functions 6.7.3 Loop-alarm An alarm can be activated, monitoring the control-loop for break. A break of the heating current loop is recognized, when at output of correcting variable Y=100% and elapsed sequence time 2 x ti1 (reset time), no appropriate reaction of the process value results. g g Loop alarm can not be used with motor-stepping- or proportional-controller and signaller. During self-tuning, loop monitoring is omitted. 6.7.
Functions 6.8 Analog output (optional) 6.8.1 Analog output The two output signals (current and voltage) are available simultaneously. Adjust ConF / Out.3 / O.tYP to select the output type which should be calibrated. ConF / Out.3: O.tYP = = = = 1 2 3 4 Out.3 Out.3 Out.3 Out.3 0...20mA continuous 4...20mA continuous 0...10V continuous 2...10V continuous phys. size Out.1 mA / V phys. size Out.0 0/4mA 0/2V Parameter O.Src defines the signal source of the output value. Example: O.
Functions 6.8.2 Logic output The analog output can also be used as a logic output (O.typ = 0). In this case, e.g. alarms or limit values can be output or the output can be used as controller output. 6.8.3 Transmitter power supply Two-wire transmitter power supply can be selected by adjusting O.typ = 5. In this case, the analog output of the device is no longer available.
Functions 6.9 Maintenance manager / error list In case of one or several errors, the error list is always displayed at the beginning of the extended operating level . + A current input in the error list (alarm or error) is always indicated by display of letter E . ûC äüüä For display of the error list, press key ô once. E- display element blinks on off 450.
Functions Description Name AdA.H Self-tuning heating alarm (ADAH) AdA.C Self-tuning heating alarm cooling (ADAC) Lim.1 Latched limit value alarm 1 Lim.2 Latched limit value alarm 2 Lim.3 Latched limit value alarm 3 Inf.1 Time limit value message Inf.
Functions Error-Status 0 3 4 5 6 7 8 6.10 Beschreibung Verhalten kein Fehler falsche Wirkungsrichtung Regler umkonfigurieren (invers i direkt) keine Reaktion der Regelgröße eventuell Regelkreis nicht geschlossen: Fühler, Anschlüsse und Prozeß überprüfen tiefliegender Wendepunkt obere Stellgrößenbeschränkung Y.Hi vergrößern (ADA.H) bzw. untere Stellgrößenbeschränkung Y.Lo verkleinern (ADA.
Controlling . 7 Controlling 7.1 Setpoint processing The setpoint effective for control can come from different sources. The setpoint processing structure is shown in the following picture: ok err Xeff 450.6 internal set-point 1 2 M E Ü + ù 8 programmer SP.Hi 0 1 + external set-point SP.E INP2 Ü timer 0/4...20 mA { 9 2 3 4 5 6 7 * SP.Lo limiting effective Ö r.SP set-point 2. set-point SP.2 ramp * Explanations: Ü Switching internal/ external setpoint * Configuration SP.
Controlling 7.1.1 Setpoint gradient / ramp To prevent setpoint step changes, parameter r setpoint ramp r r.SP can be adjusted. This gradient is effective in positive and negative direction. With parameter r.SPset to OFF (default), the gradient is switched off and setpoint changes are realized directly. 7.1.2 Setpoint limitation The setpoint can be limited to a high and low value (SP.LO, SP.Hi). Exceeding these limits the limit value is activated.
Controlling 7.2 Configuration examples 7.2.1 Signaller (inverse)/ On-Off controller InL.1 SP.LO SP SP.Hi InH.1 InP.1Ê 100% SH Out.1Â 0% g ConF / Cntr: SP.Fn C.Fnc C.Act = = = 0 0 0 setpoint controller signaller with one output inverse action (e.g. heating applications) ConF / Out.1: O.Act Y.1 = = 0 1 action Out.1 direct control output Y1 active PArA / Cntr: point) SH = 0...9999 switching difference (symmetrical to the trigger PArA / SEtP: SP.LO SP.Hi = = -1999...
Controlling 7.2.2 2-point controller (inverse) InL.1 SP.LO SP InP.1Ê SP.Hi InH.1 PB1 100% Out.1Â 0% ConF / Cntr: SP.Fn C.Fnc C.Act = = = 0 1 0 setpoint controller 2-point controller (PID) inverse action (e.g. heating applications) ConF / Out.1: O.Act Y.1 = = 0 1 action Out.1 direct control output Y1 active PArA / Cntr: Pb1 = 0,1...9999 ti1 td1 t1 = = = 1...9999 1...9999 0,4...9999 proportional band 1 (heating) in units of phys. quantity (e.g. °C) integral time 1 (heating) in sec.
Controlling 7.2.3 3-point controller (relay & relay) SP.LO InL.1 InP.1Ê SP PB1 100% SP.Hi InH.1 PB2 100% Out.1Â Out.2Â 0% ConF / Cntr: SP.Fn C.Fnc C.Act = = = 0 3 0 setpoint controller 3-point controller (2xPID) action inverse (e.g. heating applications) ConF / Out.1: O.Act Y.1 Y.2 = = = 0 1 0 action Out.1 direct control output Y1 active control output Y2 not active ConF / Out.2: O.Act Y.1 Y.2 = = = 0 0 1 action Out.
Controlling 7.2.4 3-point stepping controller (relay & relay) SP.LO InL.1 InP.1Ê SP SP.Hi InH.1 PB1 100% 100% SH Out.1Â Out.2Â 0% ConF / Cntr: SP.Fn C.Fnc C.Act = = = 0 4 0 setpoint controller 3-point stepping controller inverse action (e.g. heating applications) ConF / Out.1: O.Act Y.1 Y.2 = = = 0 1 0 action Out.1 direct control output Y1 active control output Y2 not active ConF / Out.2: O.Act Y.1 Y.2 = = = 0 0 1 action Out.
Controlling 7.2.5 Continuous controller (inverse) SP.LO InL.1 InP.1Ê SP SP.Hi InH.1 PB1 20 mA Out.3Â 0/4 mA ConF / Cntr: SP.Fn C.Fnc C.Act = = = 0 1 0 setpoint controller continuous controller (PID) inverse action (e.g. heating applications) ConF / Out.3: O.tYP Out.0 Out.1 = = = 1/2 -1999...9999 -1999...9999 Out.3 type ( 0/4 … 20mA ) scaling analog output 0/4mA scaling analog output 20mA PArA / Cntr: Pb1 = 0,1...9999 ti1 td1 t1 = = = 1...9999 1...9999 0,4...
Controlling 7.2.6 D - Y - Off controller / 2-point controller with pre-contact SP.LO InL.1 SP InP.1Ê SP.Hi InH.1 PB1 100% Out.1Â 0% Out.2Â SH d.SP ConF / Cntr: SP.Fn C.Fnc C.Act = = = 0 2 0 setpoint controller D -Y-Off controller inverse action (e.g. heating applications) ConF / Out.1: O.Act Y.1 Y.2 = = = 0 1 0 action Out.1 direct control output Y1 active control output Y2 not active ConF / Out.2: O.Act Y.1 Y.2 = = = 0 0 1 action Out.
Controlling 7.3 Self-tuning For determination of optimum process parameters, self-tuning is possible. After starting by the operator, the controller makes an adaptation attempt, whereby the process characteristics are used to calculate the parameters for fast line-out to the setpoint without overshoot. The following parameters are optimized when self-tuning: Pb1 - Proportional band 1 (heating) in engineering units [e.g.
Controlling 7.3.3 Self-tuning start g Ò Self-tuning start can be locked via BlueControl (engineering tool) ( IAda). The operator can start self-tuning at any time. For this, keys ô and È must be pressed simultaneously. The controller outputs 0% or Y.Lo, and the text .A.d.A. is indicated in the second display line. The controller waits until the process is at rest. As soon as a sufficient setpoint reserve is present, he starts with the real selfoptimization by jumping to a setpoint of 100% .
Controlling 7.3.6 Examples for self-tuning attempts (controller inverse, heating or heating/cooling) Start: heating power switched on Heating power Y is switched off (1). When the change of process value X was constant during one minute (2), the power is switched on (3). At the reversal point, the self-tuning attempt is finished and the new parameter are used for controlling to setpoint SP.
Controlling 7.4 Manual tuning The optimization aid should be used with units on which the control parameters shall be set without self-tuning. For this, the response of process variable x after a step change of correcting variable y can be used . Frequently, plotting the complete response curve (0 to 100%) is not possible, because the process must be kept within defined limits.
Programmer . 8 Programmer SP,X SP.01 SP.02 SP.03 SP.04 SP,X SP Pt.01 Pt.02 Pt.03 Pt.04 t Programmer set-up: For using the controller as a programmer, select parameter SP.Fn = 1 in the ConF menu (r page 53). The programmer is started via digital inputs di1or the operating function Func. By selecting the appropriate parameter P.run = 2 / 5, ConF-menu (r page 55), is defined which input is used for starting the programmer.
Programmer 1 Process value = setpoint: Programmer starts at the setpoint with the defined segment time 2 Process value between setpoint and segmentend value SP.01 shortened segment duration. 3 SP,X X?SP.01 Pstart SP.02 SP.01 3 Process value bigger/smaller than 2 SP
Timer . 9 Timer 9.1 Setting up the timer 9.1.1 Operating modes 6 different timer modes are available to the user. The relevant timer mode can be set via parameter SP.Fn in the Conf menu (r page 53). Mode 1 (—) After timer start, control is to the adjusted set-point . The timer (t.SP) runs as soon as the process value enters or leaves the band around the set-point (x = SP _ b.ti). After timer elapse, the controller returns to Y2. End and the output value are displayed alternately in the display line2.
Timer 9.1.2 Tolerance band Timer modes 1,2 and 6 are provided with a freely adjustable tolerance band. The tolerance band around the set-point can be adjusted via parameter b.ti in the Conf menu (x = SP.2 _ b.ti ) (r page 53) 9.1.3 Timer start Various procedures for starting the timer are possible: Start via Y2 r Y switching via digital input di1 1 SP r SP.2 switching via digital input di1 1 Power On Changing t.
Timer 9.3 Starting the timer Dependent of configuration, the timer start is as follows: • at controller switch-on (power-on) • by adjusting the timer t.ti > 0 (at extended operating level) • by a positive edge at digital input di1 with configured SP r SP.2 or Y2 r Y switch-over. • via the serial interface. Display: the timer run is indicated by texts on LCD line 2, which appear alternately with the other displays: LCD-display 2 .r.u.n. run End off g g 9.4 450.
Timer Mode 1 2 3 4 5* 6 Behaviour after elapse display: controller: display: controller: display: controller: display: controller: display: controller: Anzeige: Regler: End Y2 End SP End Y2 End SP none SP End SP Behaviour after changing t.
Configuration level . 10 10.1 Configuration level Configuration survey Dependent on the device version and further adjusted configurations, configurationdata can be hidden. st st st st st st st st st Cntrc Inp.1 Inp.2 Lim OUt.1 OUt.2 OUt.3 LOGI othr End ô ô SP.Fn I.Fnc b.ti StYP C.tYp 4wir C.Fnc S.Lin mAn Corr C.Act In.F FAIL rnG.L rnG.H ô ô ô I.Fnc StYP S.Lin Corr In.F ô ô ô ô 0. A ct Fnc.1 0.Act Src.1 Y.1 Y.1 Fnc.2 Y.2 Y.2 Src.2 Lim.1 Lim.1 Fnc.3 Src.3 HC.AL LP.AL ô Lim.2 Lim.3 LP.AL HC.
Configuration level 10.2 Configurations Dependent on device version und adjusted configurations values not needed become hidden. µ Entrys marked with this symbol are selectable only with existing device-option. Controller Cntr Name SP.Fn b.ti C.tYP C.Fnc mAn C.Act FAIL rnG.L rnG.H Adt0 Configurations Value range Description setpoint processing Setpoint/ ext.
Configuration level Inputs InP.1 and InP.2 Name I.Fnc S.tYP 4wir S.Lin Corr In.F fAI1 (fAI2) KS 45 Value range Description function no function 0 heating current input 1 External setpoint 2 2nd process value X2 4 no controller input 6 process value X1 7 sensor type Thermocouple type L (-100...900°C), Fe-CuNi DIN 0 Thermocouple type J (-100...1200°C), Fe-CuNi 1 Thermocouple type K (-100...1350°C), NiCr-Ni 2 Thermocouple typeN (-100...1300°C), Nicrosil-Nisil 3 Thermocouple type S (0...
Configuration level Limits Lim1...Lim3 Name Fnc.1 (Fnc.2) (Fnc.3) Src.1 (Src.2) (Src.3) HC.AL LP.AL C.Std C.
Configuration level Name HC.SC timE P.End FAi.1 FAi.2 Sb.ER Out.0 Out.1 O.Src O.FAI InF.1 InF.2 fOut Value range Description SSR short circuit not active 0 active 1 timer run not active 0 active 1 program end not active 0 active 1 signal INP1 fail not active 0 active 1 signal INP2 fail not active 0 active 1 System bus error message µ nicht aktiv 0 aktiv 1 -1999...9999 scaling 0% (only for Out.3 analog) µ -1999...9999 scaling 100% (only for Out.3 analog) µ signal source (only for Out.
Configuration level Name SP.2 SP.E Y2 mAn C.oFF Err.r P.run I.
Configuration level Miscellaneous othr Name bAud Addr PrtY dELY S.IF D.Unt O2 Unit dP C.dEL FrEq KS 45 Value range Description baudrate µ 2400 Baud 0 4800 Baud 1 9600 Baud 2 19200 Baud 3 38400 Baud 4 address µ 1...247 parity µ No parity, 2 stop bits 0 even parity 1 odd parity 2 No parity, 1 stop bit 3 response delay [ms] µ 0...
Configuration level Name ICof IAda ILat IExo Pass IPar ICnf ICal T.Dis2 Value range Description Ò Block controller off (only visible with BlueControl !) Released 0 Blocked 1 Ò Block auto tuning (only visible with BlueControl !) Released 0 Blocked 1 Ò Block error memory (only visible with BlueControl !) Released 0 Blocked 1 Ò Block extended operating level (only visible with BlueControl !) Released 0 Blocked 1 Ò OFF...
- preliminary - . 11 11.1 Parameter-level Parameter-level Parameter-survey Dependent on device version und adjusted configurations values not needed become hidden. The data which can be operated via the front panel are shown below. st st st st st st End Cntr SEtP ProG InP.1 InP.2 Lim ô Pb1 Pb2 ti1 ti2 td1 td2 t1 t2 SH d.SP tP tt Y2 Y.Lo Y.Hi Y.0 Ym.H L.Ym oFFS tEmP ô • • • g KS 45 ô ô ô ô ô SP.LO SP.01 InL.1 InL.2 L.1 SP.Hi Pt.01 OuL.1 OuL.2 H.1 SP.2 SP.02 InH.1 InH.2 Hys.1 r.SP t.SP ô ô Pt.
Parameter-level 11.2 Parameters µ Entrys marked with this symbol are selectable only with existing device-option. Controller Cntr Name Pb1 Pb2 ti1 ti2 td1 td2 t1 t2 SH d.SP tP tt Y2 Y.Lo Y.Hi Y.0 Ym.H L.Ym oFFS tEmP Value range 1...9999 1...9999 off, 1...9999 off, 1...9999 off, 1...9999 off, 1...9999 0,4...9999 0,4...9999 0..9999 -1999...9999 off, 0.1...9999 3...9999 -100...100 -105..105 -105...105 -105...105 -100...100 1...9999 -120...120 0...
Parameter-level Name t.F1 (t.F2) E.tc1 (E.tc2) Value range 0...999,9 OFF, 0...100 Description filter time [s] external TC[°C] Limit Lim1...Lim3 Name L.1 H.1 HYS.1 L.2 H.2 HYS.2 L.3 H.3 HYS.3 HC.A g KS 45 Value range off, -1999...9999 off, -1999...9999 0...9999 off, -1999...9999 off, -1999...9999 0...9999 off, -1999...9999 off, -1999...9999 0...9999 0...
Calibrating-level . 12 Calibrating-level In the calibration menu ( CAL) the measured value can be adjusted. g The measured value correction ( CAL) is accessible only, if ConF / InP/ Corr = 1 or 2 was selected. Two methods are available • Offset - correction • 2-point - correction g The InL.x and InH.x values are presented with one digit. As reference for the correcting calculation the full resolution is used.
Calibrating-level 12.1 Offset-correction The offset-correction shifts the input value by a pre-defined value. Parameter setting: ( ConF/ InP/ Corr =1 ) w On-line offset correction at the process is possible. display standard offset-correction OuLneu OuLalt X InL 450.3 r ô r PArA 3 sec. r 450.0 äüüü ConF r CALr ô r InPr ô r InL r ô InL ô r OuL ô r End r ô InL: OuL: KS 45 The actual input value of the scaling point is displayed.
Calibrating-level 12.2 2-point-correction 2-point correction can change the offset and gradient of the input curve. Parameter setting: ( ConF/ InP/ Corr = 2 ): w w 2-point correction is possible off-line by means of an input signal simulator, or on-line in 2 steps: correct one value first and the second value subsequently, e.g. after heating up the furnace.. display standard 2-point-correction OuHalt OuHneu OuLneu OuLalt 450.3 InL r ô r PArA 3 sec. InH X r 450.
Engineering Tool BlueControl . 13 Engineering Tool BlueControl Ò The Engineering Tool BlueControl Ò is the projecting environment for the BluePort â controller series as for the rail line family of PMA.
Versions . 14 Versions Universalcontroller KS 45 K S 4 5 0 1 00 0 1 universal input, 1 digital input ® with display and BluePort -interface no plug-in connectors 0 with screw-terminal plug-in connectors 1 0 90...260V AC, 2 relay, INP2 as current input (0...20mA) 18...30VAC/18...31VDC, 2 relay, 1 INP2 as current input (0...20mA) 2 90...260V AC, mA/V/ logic + 2 relay, INP2 as current input (0...20mA) 18...30VAC/18...31VDC, mA/V/ logic +2 relay, 3 INP2 as current input (0...20mA) 90..
Technical data . 15 Technical data Measurement span The BlueControl® software enables the internal characteristic curve for the KTY 11-6 temperature sensor to be adapted. Physical measurement range: 0...4,500 W INPUTS UNIVERSAL INPUT INP1 Resolution: Decimal point: Digital input filter: Scanning cycle: Linearization: Measurement value correction: Type: >14 bits 0 to 3 decimals adjustable 0.0...
Technical data Table 2: Resistive inputs type measuring current measuring range Pt100*** -200...100 (150) °C -328...212°F Pt100 -200...850°C -328...1562°F Pt1000 -200...850°C -328...1562°F KTY 11-6* -50...150°C -58...302°F * special 0...4500 [** ß 0,25 mA special 0...450 [** Poti 0...160 [** Poti 0...450 [** Poti 0...1600 [** Poti 0...4500 [** * Default setting is the characteristic for KTY 11-6 (-50...
Technical data Switched voltage: Switched current: 5V 1 mA Ripple (related to span end): 0...130kHz Current output Optocoupler input 0/4...20 mA, configurable, short-circuit proof. For active control signals. Control range: Load: Load effect: Resolution: Error: Nominal voltage: Logic ‘0’: Logic ‘1’: Current demand: 24 V DC, external supply -3...5 V 15...30 V max. 6 mA Voltage output OUTPUTS 0/2...10V, configurable, not permanently short-circuit proof Control range: -0.15...11.
Technical data Galvanic isolation AC supply Voltage: Frequency: Consumption: Version 1 system RS 485 power relay 1 relay 2 90...260 V AC 48...62 Hz approx. 7 VA max. Universal supply 24 V UC input 1 input 2 AC supply: Frequency: DC supply: Consumption: front interface di 1 (contact) di 1 (option optocoupler 18...30 V AC 48...62 Hz 18...31 V DC approx. 4 VA / 3W max.
Technical data • Screw terminals or spring-clamp terminals, both for lead cross-sections from 0.2 to 2.5 mm 2. Permissible temperatures For specified accuracy: Warm-up time: Temperature effect: add. influence to coldjunction compensation: Operating limits: Storage: -10...55°C < 20 minutes ß 0,05 % / 10 K ß 0,05 % / 10 K Mounting method Clip-on rail mounting (35 mm top-hat rail to EN 50 022). Locked by means of metal catch in housing base. Close-packed mounting possible. -20...60°C -30...
Index . 16 Index D Dismounting . . . . . . . . . . . . . . . . . . . . . . 9 0-9 F 2-point correction . . . . . . . . . . . . . . . . . . . 66 Filter . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Forcing. . . . . . . . . . . . . . . . . . . . . . . . . 31 Forcing of the inputs . . . . . . . . . . . . . . . . . 25 Front view . . . . . . . . . . . . . . . . . . 16, 35 - 46 Functions . . . . . . . . . . . . . . . . . . . . . . . 22 A Accessories . . . . . . . . . . . . . . . . . . . . . .
Index S Safety hints . . . . . . . . . . . . . . . . . . . . . 7 - 8 Self-tuning 44 - Cancellation 44 - Cancellation causes 44 - Start Set-point processing . . . . . . . . . . . . . . . 35 - 36 Signaller. . . . . . . . . . . . . . . . . . . . . . . . 37 Spare parts . . . . . . . . . . . . . . . . . . . . . . . 8 T TAG - No. . . . . . . . . . . . . . . . . . . . . . . . 21 Terminal connections . . . . . . . . . . . . . .
Edition 06/2009 - Subject to change without notice - PMA_KS45_Rev02