MODEL RT6033 VARIABLE SPEED ELECTRIC ROUTER Instruction Manual NEED HELP? CONTACT US! Have product questions? Need technical support? Please feel free to contact us: 1-800-232-1195 (M-F 8AM-5PM CST) TECHSUPPORT@WENPRODUCTS.COM IMPORTANT: Your new tool has been engineered and manufactured to WEN’s highest standards for dependability, ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged, trouble-free performance.
CONTENTS WELCOME 3 Introduction...................................................................................................... 3 Specifications.................................................................................................... 3 SAFETY 4 General Safety Rules......................................................................................... 4 Electrical Information........................................................................................
INTRODUCTION Thanks for purchasing the WEN Electric Router. We know you are excited to put your tool to work, but first, please take a moment to read through the manual. Safe operation of this tool requires that you read and understand this operator’s manual and all the labels affixed to the tool. This manual provides information regarding potential safety concerns, as well as helpful assembly and operating instructions for your tool. SAFETY ALERT SYMBOL: Indicates danger, warning, or caution.
GENERAL SAFETY RULES WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Safety is a combination of common sense, staying alert and knowing how your item works. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. SAVE THESE SAFETY INSTRUCTIONS. WORK AREA SAFETY 1. Keep work area clean and well lit.
GENERAL SAFETY RULES WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Safety is a combination of common sense, staying alert and knowing how your item works. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. SAVE THESE SAFETY INSTRUCTIONS. 7.
ELECTRICAL INFORMATION DOUBLE-INSULATED TOOLS The tool’s electrical system is double-insulated where two systems of insulation are provided. This eliminates the need for the usual three-wire grounded power cord. Double-insulated tools do not need to be grounded, nor should a means for grounding be added to the product. All exposed metal parts are isolated from the internal metal motor components with protecting insulation.
ELECTRIC ROUTER SAFETY WARNINGS WARNING! Do not operate the power tool until you have read and understood the following instructions and the warning labels. ELECTRIC ROUTER SAFETY 1. The speed range of the router is 8,000 - 23,000 RPM. Make sure that the router bit you wish to use is suitable for your router. Check the router bit’s maximum speed rating specified by the manufacturer. It must be capable of operating at the maximum rotation speed of 23,000 RPM. 2. Never use dull or damaged router bits.
KNOW YOUR ELECTRIC ROUTER TOOL PURPOSE Make intricate patterns in both the exterior and interior of your workpieces using your electric router. Refer to the following diagrams to become familiarized with all the parts and controls of your Electric Router. The components will be referred to later in the manual for assembly and operation instructions. ROUTER NO.
KNOW YOUR ELECTRIC ROUTER WARNING! Do not attempt to plug in or operate your router until the entire operator’s manual has been read and understood. Failure to do so could result in personal injury and damage to the tool. 1. FINE-TUNE ADJUSTMENT DIAL The fine-tune adjustment dial (Fig. 1 - 1) is able to make minor adjustments to the cutting depth. Rotating it one full turn adjusts the depth pole by 1/32 inch.
KNOW YOUR ELECTRIC ROUTER 8. POWER CONTROL Press down trigger to start the router. Always ensure you are holding the router safely and securely before starting the tool. Your router is built with a lock-on button (Fig. 5). To lock the switch ON, press the trigger all the way down, press in the lock-on button, and then release the trigger button. To stop the router, press the trigger until the lock-on button pops out and then release the trigger.
ASSEMBLY & ADJUSTMENTS INSTALLING & REMOVING ROUTER BITS Fig. 9 WARNING! Router bits are extremely sharp. Take care when handling bits as they can cause serious injury. WHAT YOU NEED: • Wrench • Router Bit (Not Included) • 0.25" Shank Adaptor (Optional) Make sure that the router bit you wish to use is suitable for your router. The bit must be capable of operating at the rotation speed of 23,000 RPM. Before use, check the bit carefully for any cracks or chips. Do not use a bit that shows signs of damage.
ASSEMBLY & ADJUSTMENTS SETTING THE CUTTING DEPTH The cutting depth of the router is indicated by the distance between the bottom of the depth stop pole and the depth set turret. 1 1. Install the desired router bit as described in section “Installing & Removing Router Bits“ on page 10. 2 2. Place the router on a flat surface. Loosen the depth lock knob (Fig. 11 - 5) and raise the depth stop pole (Fig. 11 - 2) by turning the depth adjustment dial (Fig. 11 - 3). 3 Fig. 11 3.
ASSEMBLY & ADJUSTMENTS SETTING THE ROUTER SPEED Fig. 13 The router is equipped with a variable speed dial (Fig. 13) that can control the bit rotation speed from 8,000 - 23,000 RPM. If the router speed is too high, friction will generate excessive heat and burn the workpiece. If the router speed is too low, the bit will tear the material and result in rough or uneven cuts.
ASSEMBLY & ADJUSTMENTS DIRECTION OF FEED If you are looking down from the top of the router, the bit will revolve in a clockwise direction. This gives the router a tendency to twist counterclockwise in your hands, particularly when starting the tool. Fig. 15 For maximum safety and control, feed the router in a counterclockwise direction when routing the exterior edges of your workpiece. Feed the router in a clockwise direction when routing the interior of your workpiece (Fig. 15).
OPERATION CUTTING ALONG A STRAIGHT EDGE Fig. 16 WHAT YOU NEED: • Straight Guide Fence • Two Fence Poles • Fence Pole Scale (Optional) • Workpiece with a straight edge The straight guide fence is used to create straight cuts along a workpiece with a straight edge that can be followed. To attach the straight cut fence: Fig. 17 1. Attach the two fence poles to the fence bracket and tighten the two knobs. 2.
OPERATION CUTTING ALONG A PROFILE Fig. 20 WHAT YOU NEED: • Straight Guide Fence • Profile Guide The profile guide helps to maintain an equal cutting distance along the edge of an irregularly shaped workpiece. 1. Unscrew the four screws and remove the two sliding pads on the straight guide fence bracket (Fig. 20). Fig. 21 2. Mount the profile guide in the center of the fence as shown (Fig. 21) with the sliding wheel protruding outside and downwards. Tighten down with the profile guide with screws. 3.
OPERATION The template can be created with a jigsaw to guide your desired cut. Template should be thick enough to allow for the protrusion of the guide. When creating the template, account for the distance between the cutting edge of the bit and the outer edge of the protruding circle.
TROUBLESHOOTING GUIDE WARNING! Stop using the generator immediately if any of the following problems occur or risk serious personal injury. If you have any questions, please contact customer service at 1-800-232-1195 (M-F 8-5 CST), or email techsupport@wenproducts.com. Problem Possible Cause 1. The power cord is damaged or not properly plugged in. 1. Check the power cord, power plug and the power outlet. Do not use the machine if the power cord is damaged. 2. The motor carbon brushes are worn. 2.
EXPLODED VIEW & PARTS LIST 19
EXPLODED VIEW & PARTS LIST No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 20 Part No.
WARRANTY STATEMENT WEN Products is committed to building tools that are dependable for years. Our warranties are consistent with this commitment and our dedication to quality. LIMITED WARRANTY OF WEN PRODUCTS FOR HOME USE GREAT LAKES TECHNOLOGIES, LLC (“Seller”) warrants to the original purchaser only, that all WEN consumer power tools will be free from defects in material or workmanship during personal use for a period of two (2) years from date of purchase or 500 hours of use; whichever comes first.
ROUTER BITS WEN offers a line of high quality router bits available for purchase directly from our website. Simply go to wenproducts.com and search the model number for the router bit that matches your needs. Type A DescriptionD iameter Cutting Lengt h Overal l Lengt h Shank Size Model No.
NOTES 23
THANKS FOR REMEMBERING V. 2019.06.
