MODEL HB424V 4" x 24" VARIABLE SPEED BELT SANDER Instruction Manual NEED HELP? CONTACT US! Have product questions? Need technical support? Please feel free to contact us: 1-847-429-9263 (M-F 8AM-5PM CST) TECHSUPPORT@WENPRODUCTS.COM IMPORTANT: Your new tool has been engineered and manufactured to WEN’s highest standards for dependability, ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged, trouble-free performance.
CONTENTS WELCOME 3 Introduction...................................................................................................... 3 Specifications.................................................................................................... 3 SAFETY 4 General Safety Rules......................................................................................... 4 Belt Sander Safety Warnings............................................................................. 6 Electrical Information....
INTRODUCTION Thanks for purchasing the WEN Belt Sander. We know you are excited to put your tool to work, but first, please take a moment to read through the manual. Safe operation of this tool requires that you read and understand this operator’s manual and all the labels affixed to the tool. This manual provides information regarding potential safety concerns, as well as helpful assembly and operating instructions for your tool. Indicates danger, warning, or caution.
GENERAL SAFETY RULES WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Safety is a combination of common sense, staying alert and knowing how your item works. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. SAVE THESE SAFETY INSTRUCTIONS. WORK AREA SAFETY 1. Keep work area clean and well lit.
GENERAL SAFETY RULES WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Safety is a combination of common sense, staying alert and knowing how your item works. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. SAVE THESE SAFETY INSTRUCTIONS. 7.
BELT SANDER SAFETY WARNINGS WARNING! Do not operate the power tool until you have read and understood the following instructions and the warning labels. WARNING! EXTREME CAUTION REQUIRED WHEN SANDING PAINT. The dust residue may contain LEAD, which is poisonous. Exposure to even low levels of lead can cause irreversible brain and nervous system damage, to which young and unborn children are particularly vulnerable.
BELT SANDER SAFETY WARNINGS WARNING! Do not operate the power tool until you have read and understood the following instructions and the warning labels. 12. Replacing the Sanding Belt. Replace the sanding belt as soon as it becomes worn or torn. Torn sanding belts can cause deep scratches that are difficult to remove. Ensure that the sanding belt is the correct size for the machine. After changing a sanding belt, rotate the belt to make sure it doesn’t hit any part of the tool. VIBRATION SAFETY 13.
ELECTRICAL INFORMATION DOUBLE-INSULATED TOOL The tool’s electrical system is double-insulated where two systems of insulation are provided. This eliminates the need for the usual three-wire grounded power cord. Double-insulated tools do not need to be grounded, nor should a means for grounding be added to the product. All exposed metal parts are isolated from the internal metal components with protecting insulation.
UNPACKING & PACKING LIST UNPACKING Carefully remove the belt sander from the packaging and place it on a sturdy, flat surface. Make sure to take out all contents and accessories. Do not discard the packaging until everything is removed. Check the packing list below to make sure you have all of the parts and accessories. If any part is missing or broken, please contact customer service at 1-847-429-9263 (M-F 8-5 CST), or email techsupport@wenproducts.com.
KNOW YOUR BELT SANDER TOOL PURPOSE Easily shape and finish wood and other materials with your WEN Handheld Belt Sander. Refer to the following diagrams to become familiarized with all the parts and controls of your tool. The components will be referred to later in the manual for assembly and operation instructions.
ASSEMBLY & ADJUSTMENTS CHOOSING SANDING BELTS Sanding belts come in different grades from rough to smooth. Select the grade required for the particular job. Refer to the table below for the type and applications of different grades. Also refer to the table to select the suitable operating speed setting for your intended use. Your sander comes with three 80-grit sanding belts. Additional sanding belts of various grits can be purchased from wenproducts.com.
ASSEMBLY & ADJUSTMENTS DUST COLLECTION The dust produced by sanding can be hazardous to your health. Always wear a dust mask and operate the tool in a well-ventilated area. This sander comes with a dust collection bag. Before operating the sander, make sure to install the dust bag, or connect the tool to a suitable dust extraction system. The dust port’s outer diameter is 1.40 in. (35.7mm); its inner diameter is 1.20 in. (30.7mm).
OPERATION CAUTION! Never cover the air vents. They must always be open for proper motor cooling. Make sure that the work piece is free of nails and other foreign objects that could tear the abrasive belt. OPERATING THE BELT SANDER 1. Hold machine firmly with both hands and assume a balanced position. 2 Fig. 4 2. Pull the trigger switch (Fig. 4 - 1) and allow the motor to reach full speed. For continuous operation, press in the power lock-on button located on the side of the handle (Fig. 4 - 2). 1 3.
MAINTENANCE WARNING! To avoid accidents, make sure the power switch is in the OFF position and unplug the tool from the electrical outlet before cleaning or performing any maintenance. Servicing of the tool must be performed by a qualified technician. REPLACING THE CARBON BRUSHES Fig. 7 To maintain maximum efficiency of the motor, we recommend changing the carbon brushes every 50 hours of operation. Replacement carbon brushes (part no. HB424V-093) are available at wenproducts. com.
TROUBLESHOOTING GUIDE WARNING! Stop using the tool immediately if any of the following problems occur. Repairs and replacements should only be performed by an authorized technician. For any questions, please contact our customer service at 1-847-429-9263, M-F 8-5 CST or email us at techsupport@wenproducts.com. PROBLEM CAUSE 1. Power cord damaged or not properly plugged in. 2. Defective power switch. Motor does not start 3. Insufficient power from power outlet. 4. Carbon brushes (HB424V-093) are worn. 5.
EXPLODED VIEW & PARTS LIST 104 57 55 56 61 60 59 58 54 52 53 17 66 67 20 49 64 70 47 71 22 21 99 97 72 23 14 13 98 74 101 12 73 11 96 75 76 77 78 95 10 93 94 91 92 9 8 106 103 90 80 45 25 6 79 46 24 7 82 81 26 5 44 3 2 29 30 84 85 42 41 105 40 102 28 1 43 39 38 31 32 37 36 33 89 83 27 4 16 99 69 48 15 64 68 50 16 111 63 65 51 18 19 110 62 34 35 86 87 88
EXPLODED VIEW & PARTS LIST No. 1 2 3 4 101 5 6 7 8 9 10 11 12 102 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Part No. Description Qty. Phillips-Head Screw, HB424V-001 1 M4x10 HB424V-002 Roller Cover 1 Nut, M10x1.
EXPLODED VIEW & PARTS LIST No. Part No. 59 HB424V-059 60 HB424V-022 61 HB424V-017 62 HB424V-062 63 64 65 66 67 HB424V-063 HB424V-064 HB424V-065 HB424V-066 HB424V-067 68 HB424V-068 69 70 71 72 73 HB424V-041 HB424V-070 HB424V-071 74 HB424V-074 HB424V-072 Description Qty. Self-Tapping Screw, 3 ST4.0x16 Label 1 Self-Tapping Screw, 1 ST4.0x16 Phillips-Head Screw, 1 M5x12 Belt Cover 1 Drive Belt, 124XL 1 Left Housing 1 Bearing, 629-2RS 1 Bearing Cover 1 Self-Tapping Screw, 2 ST3.
WARRANTY STATEMENT WEN Products is committed to building tools that are dependable for years. Our warranties are consistent with this commitment and our dedication to quality. LIMITED WARRANTY OF WEN PRODUCTS FOR HOME USE GREAT LAKES TECHNOLOGIES, LLC (“Seller”) warrants to the original purchaser only, that all WEN consumer power tools will be free from defects in material or workmanship during personal use for a period of two (2) years used for professional or commercial use.
THANKS FOR REMEMBERING V. 2023.07.
