MODEL AT6510 OSCILLATING SPINDLE SANDER Instruction Manual NEED HELP? CONTACT US! Have product questions? Need technical support? Please feel free to contact us: 1-800-232-1195 (M-F 8AM-5PM CST) TECHSUPPORT@WENPRODUCTS.COM IMPORTANT: Your new tool has been engineered and manufactured to WEN’s highest standards for dependability, ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged, trouble-free performance.
CONTENTS WELCOME 3 Introduction...................................................................................................... 3 Specifications.................................................................................................... 3 SAFETY 4 General Safety Rules......................................................................................... 4 Spindle Sander Safety Warnings....................................................................... 6 Electrical Information.......
INTRODUCTION Thanks for purchasing the WEN Spindle Sander. We know you are excited to put your tool to work, but first, please take a moment to read through the manual. Safe operation of this tool requires that you read and understand this operator’s manual and all the labels affixed to the tool. This manual provides information regarding potential safety concerns, as well as helpful assembly and operating instructions for your tool. Indicates danger, warning, or caution.
GENERAL SAFETY RULES WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Safety is a combination of common sense, staying alert and knowing how your item works. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. SAVE THESE SAFETY INSTRUCTIONS. WORK AREA SAFETY 1. Keep work area clean and well lit.
GENERAL SAFETY RULES WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Safety is a combination of common sense, staying alert and knowing how your item works. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. SAVE THESE SAFETY INSTRUCTIONS. 7.
SPINDLE SANDER SAFETY WARNINGS WARNING! Do not operate the power tool until you have read and understood the following instructions and the warning labels. SPINDLE SANDER SAFETY 1. TOOL PURPOSE. This sander is designed to sand wood or wood-like products only. Sanding or grinding other materials could result in fire, injury, or damage to the workpiece. Using the machine for any other purpose for which it is not designed may result in serious injuries, machine damage and voiding of the warranty. 2.
SPINDLE SANDER SAFETY WARNINGS WARNING! Do not operate the power tool until you have read and understood the following instructions and the warning labels. 9. Do not operate this tool until it is completely assembled and installed according to the instructions. 13. Never perform layout, assembly or set-up work on the table while the sander is operating. 10. Remove scrap pieces and other objects from the table and sanding sleeve before turning ON the sander. 14.
ELECTRICAL INFORMATION DOUBLE-INSULATED TOOLS The tool’s electrical system is double insulated where two systems of insulation are provided. This eliminates the need for the usual three-wire grounded power cord. Double insulated tools do not need to be grounded, nor should a means for grounding be added to the product. All exposed metal parts are isolated from the internal metal motor components with protecting insulation.
KNOW YOUR SPINDLE SANDER WARNING! Do not plug in or turn on the tool until it is fully assembled according to the instructions. Failure to follow the safety instructions may result in serious personal injury. UNPACKING With the help of a friend or trustworthy foe, carefully remove the Spindle Sander from the packaging. Make sure to take out all contents and accessories. Do not discard the packaging until everything is removed.
ASSEMBLY & ADJUSTMENTS Before using the spindle sander, you must configure the machine by installing the appropriate sanding drum, sanding sleeve, throat plate and spindle washer for your operation. Check your packing list against the diagram below. If any part is damaged or missing, please contact our customer service at 1-(800) 232-1195, M-F 8-5 CST or email us at techsupport@wenproducts.com.
ASSEMBLY & ADJUSTMENTS WARNING! Do not plug in or turn on the tool until it is fully assembled according to the instructions. Failure to follow the safety instructions may result in serious personal injury. ACCESSORY SELECTION Refer to the packing list diagram on page 10 to ensure that you are using the proper sizes of throat plates, drums and washers for each respective sanding sleeve.
ASSEMBLY & ADJUSTMENTS WARNING! Do not plug in or turn on the tool until it is fully assembled according to the instructions. Failure to follow the safety instructions may result in serious personal injury. MACHINE MOUNTING For safe operation, the machine must be secured onto a flat, secure workbench or stand. The base of the machine has four 6 mm mounting holes. Place the sander on the mounting surface, and insert a pencil through the mounting holes to mark the hole locations.
OPERATION ON/OFF SWITCH WITH SAFETY KEY Fig. 4 The keyed ON/OFF switch (Fig. 4) is intended to prevent unauthorized use of the sander. 1. To turn the sander ON, insert the safety key into the key slot in the center of the switch. Lift the switch up to turn ON the sander. ON OFF 3. To turn the sander OFF, push switch down. Remove the safety key when the sander has come to a complete stop by gently pulling it out. WARNING! Remove the safety key whenever the sander is not in use.
MAINTENANCE WARNING! To avoid accidents, turn OFF and unplug the tool from the electrical outlet before cleaning, adjusting, or performing any maintenance or lubrication work. WARNING! Any attempt to repair or replace electrical parts on this tool may be hazardous. Servicing of the tool must be performed by a qualified technician. When servicing, use only identical WEN replacement parts. Use of other parts may be hazardous or induce product failure.
TROUBLESHOOTING GUIDE WARNING! Stop using the tool immediately if any of the following problems occur. Repairs and replacements should only be performed by an authorized technician. For any questions, please contact our customer service at 1-(800) 232-1195, M-F 8-5 CST or email us at techsupport@wenproducts.com. PROBLEM CAUSE 1. Power cord or extension cord damaged or not properly plugged in. Sander does not turn on. 2. Safety key is removed from power switch. 3.
TROUBLESHOOTING GUIDE WARNING! Stop using the tool immediately if any of the following problems occur. Repairs and replacements should only be performed by an authorized technician. For any questions, please contact our customer service at 1-(800) 232-1195, M-F 8-5 CST or email us at techsupport@wenproducts.com. PROBLEM Burns on the workpiece. Sanding surface clogs quickly. Sander vibrates excessively or has noisy operation. CAUSE 1. Using a sanding grit that is too fine. 2. Using too much pressure. 3.
EXPLODED VIEW & PARTS LIST 102 103 104 105 106 107 108 109 110 96 97 98 99 5 (96, 97, 98, 99, 100, 101) 3 (102, 103, 104, 105, 106, 107) 15 2 (113, 114, 115) 18 1 " 9 10 11 12 17 16 66 8 76 6 75 74 79 80 117 118 21 22 23 71 72 69 70 67 68 24 25 28 29 34 39 40 85 93 94 73 87 88 86 20 27 36 119 19 26 35 81 89 90 91 92 101 14 7 83 100 112 13 4 (108, 109, 110, 111, 112) 82 111 116 30 31 32 33 37 38 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 59 60 58 6
EXPLODED VIEW & PARTS LIST 18 No. Part No. Description Qty. No. Part No. Description Qty.
EXPLODED VIEW & PARTS LIST No. Part No. Description Qty. No. Part No. Description Qty. 64 90225-064 Rubber Washer 1 97 90225-097 3/4" Throat Plate 1 65 90225-065 Felt 1 98 90225-098 1" Throat Plate 1 66 90225-066 Wheel Support 1 99 90225-099 1-1/2" Throat Plate 1 67 90225-067 Wire Assembly 1 1 100 90225-100 2" Throat Plate 1 68 90225-068 Wire Assembly 2 1 101 90225-101 1 69 90225-069 Rectifier 1 70 90225-070 Screw 4.
WARRANTY STATEMENT WEN Products is committed to building tools that are dependable for years. Our warranties are consistent with this commitment and our dedication to quality. LIMITED WARRANTY OF WEN PRODUCTS FOR HOME USE GREAT LAKES TECHNOLOGIES, LLC (“Seller”) warrants to the original purchaser only, that all WEN consumer power tools will be free from defects in material or workmanship during personal use for a period of two (2) years used for professional or commercial use.
