BENCH MORTISER Model # 43012 For replacement parts visit WENPRODUCTS.COM bit.ly/wenvideo IMPORTANT: Your new tool has been engineered and manufactured to WEN’s highest standards for dependability, ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged, trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions.
TABLE OF CONTENTS Product Specifications Safety Introduction General Safety Rules Specific Rules for Bench Mortisers Electrical Information Know Your Mortiser Assembly Preparation & Adjustments Operation Maintenance Exploded View & Parts List Warranty Statement 2 3 4 6 7 8 9 13 16 17 18 20 PRODUCT SPECIFICATIONS Model Number: Motor: Spindle Speed: Spindle Travel: Chisel Capacity: Chuck Capacity: Chisel Shank/Bushing Size: Max Stock Width: Max Stock Thickness: Max Mortising Depth: Max Spindle to Fence Dist
SAFETY INTRODUCTION Thanks for purchasing the WEN Bench Mortiser. We know you are excited to put your tool to work, but first, please take a moment to read through the manual. This manual provides information regarding potential safety concerns, as well as helpful assembly and operating instructions. Safe operation of this tool requires that you read and understand this operator’s manual and all labels affixed to the tool. SAFETY ALERT SYMBOL: Indicates danger, warning, or caution.
GENERAL SAFETY RULES WARNING! Read all safety warnings and instructions. Failure to follow all instructions may result in electric shock, fire and serious injury. The term “power tool” in the warnings refers to your mainsoperated (corded) power tool. Save all warnings and instructions for future reference. WORK AREA SAFETY 1. Keep work area clean and well lit. Cluttered or dark areas invite accidents. 2.
GENERAL SAFETY RULES 6. Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts. 7. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards. POWER TOOL USE AND CARE 1. Do not force the power tool. Use the correct power tool for your application.
SPECIFIC RULES FOR MORTISERS 1. DO NOT operate this machine until it has been fully assembled and adjusted according to the instructions. 2. ALWAYS wear ANSI Z87.1-approved eye protection and a face shield/dust mask. 3. Do not wear loose clothing or jewelry when using the mortiser. Keep hands, hair and other body parts away from the mortiser bits. Loose clothes, jewelry or long hair can be caught in the tool. 4. DO NOT wear gloves when operating the mortiser. 5.
ELECTRICAL INFORMATION GROUNDING INSTRUCTIONS In the event of a malfunction or breakdown, grounding provides the path of least resistance for an electric current and reduces the risk of electric shock. This tool is equipped with an electric cord that has an equipment grounding conductor and a grounding plug. The plug MUST be plugged into a matching outlet that is properly installed and grounded in accordance with ALL local codes and ordinances. Do not modify the plug provided.
KNOW YOUR MORTISER Carefully remove the tool and all contents from the packaging. Check all components and compare against the diagram below. If any part is damaged or missing, please contact our customer service at (800) 232-1195, M-F 8-5 CST or email us at techsupport@wenproducts.com.
ASSEMBLY WARNING: To prevent injury from accidental operation, make sure the tool is switched OFF and unplugged from the power source before assembling the tool or making any adjustments. STEP 1: CLEAN THE SURFACE Your tool comes protected with a layer of heavy-duty anti-rust coating. Remove the protective coating from surfaces using a soft cloth, moistened with kerosene (do not use acetone, gasoline or lacquer thinner).
ASSEMBLY STEP 3: ASSEMBLE THE TABLE (Fig. 3) Parts needed: 1 Table Screws Assemble the table to the base using two screws. Thread the screws (Fig. 3 - 1) into the holes of the table and through the threaded holes on the base. Fig. 3 STEP 4: ASSEMBLE THE FENCE (Fig. 4) Parts needed: 4 Fence Lock Handle 5 3 2 1 Fence Assembly (Fence, Rod, Collar, Spring) Fig. 4 Micro-Adjustment Plate Micro-Adjustment Knob 1. Insert the fence assembly (Fig. 4 - 1) through the hole on the guide block (Fig. 4 - 2).
ASSEMBLY STEP 5: INSTALL THE HOLD-DOWN CLAMP (Fig. 5) Parts needed: 1 Hold-down Clamp Hold-down Bar Lock Knob 2 Insert the hold-down bar (Fig. 5 - 1) through the front hole on the fence rod. Tighten the set screws (Fig. 5 - 2) to secure the hold-down bar in place. Fig. 5 Slide the hold-down clamp onto the hold-down bar. Tighten the lock knob to secure the hold-down clamp in position. STEP 6: INSTALL THE TOOL & CHISEL HOLDER (Fig.
ASSEMBLY STEP 7: MOUNTING TO A BENCHTOP (Fig. 8) For effective and safe operation, the mortiser must be mounted to a secure workbench. Unit: millimeters The base of this machine has two mounting holes, each with a diameter of 1/2" (12 mm). Refer to the base graph (Fig. 9) for detailed base dimensions of your machine.
PREPARATION & ADJUSTMENTS WARNING: To prevent injury from accidental operation, make sure the tool is switched OFF and unplugged from the power source before assembling the tool or making any adjustments. USING THE OPERATION HANDLE (Fig. 10) The operation handle controls the movement of the head. Pull down the handle to lower the head. For maximum leverage, you can reposition the handle by pulling the handle outwards (Fig. 10) and repositioning the handle clutch on the pinion shaft.
PREPARATION & ADJUSTMENTS WARNING: To prevent injury from accidental operation, make sure the tool is switched OFF and unplugged from the power source before assembling the tool or making any adjustments. INSTALLING THE MORTISER BIT A mortiser bit consists of a hollow chisel sharpened on four sides to cut the edges of the square, and an auger bit inside the chisel that spins to clear materials. When the handle is pulled, the machine drives the cutters into the workpiece.
PREPARATION & ADJUSTMENTS INSTALLING THE MORTISER BIT (CONTINUED) You should now have the proper clearance space between the bit and chisel, with the auger bit protruding about 1/16 inch beyond the bottom of the chisel (Fig. 14). 7. To square the chisel to the fence, bring the fence forward by adjusting the micro adjustment knob (see page 13). Plunge the chisel downwards so its rear face is against the fence.
OPERATION WARNING: To prevent serious injury, make sure all the warnings and instructions have been read and understood before operating this tool. WARNING: Make sure all bit are sharp and free of damage before using them. Do not use dull or damaged tools. OPERATING THE MORTISER 1. Draw cutting guides on the surface of your workpiece. With the mortiser switched OFF, pull down the handle to lower the chisel. Adjust the position of the workpiece so the chisel is aligned with the cutting guide. 2.
MAINTENANCE WARNING: Disconnect the machine from the power source before making any maintenance or adjustments. Failure to do so may result in serious injury. GENERAL MAINTENANCE Keep your machine clean. At the end of each day, vacuum sawdust and clean the machine with a dry cloth or brush. Wipe clean the mortiser bit arbor. Wood contains moisture, meaning that sawdust and wood chips can cause rust to the machine if not removed.
EXPLODED VIEW & PARTS LIST 28 57 58 70 29-1 29 29-4 29-2 29-5 29-3 29-6 29-7 65 74 33 30 59 31 56 1 61 71 26 77 60 32 25 52 78 35 50 55 54 36 51 63-1 37 34 53 49 24 40 23 22 38 39 21 41 20 48 18 15 66 17 68 63 42 46 16 43 13 69 44 11 14 13 13 10 55 45 81 82 8 7 83 3 2 31 12 73 27 6 4 1 9 49-1 49 84 80 79 75 NOTE: Repairs and replacements should only be performed by an authorized technician.
EXPLODED VIEW & PARTS LIST No. 1 2 3 4 6 7 8 Part No.
LIMITED TWO YEAR WARRANTY WEN Products is committed to build tools that are dependable for years. Our warranties are consistent with this commitment and our dedication to quality. LIMITED WARRANTY OF WEN CONSUMER POWER TOOLS PRODUCTS FOR HOME USE GREAT LAKES TECHNOLOGIES, LLC (“Seller”) warrants to the original purchaser only, that all WEN consumer power tools will be free from defects in material or workmanship for a period of two (2) years from date of purchase.
