MODEL 43012 BENCH MORTISER Instruction Manual NEED HELP? CONTACT US! Have product questions? Need technical support? Please feel free to contact us: 1-800-232-1195 (M-F 8AM-5PM CST) TECHSUPPORT@WENPRODUCTS.COM IMPORTANT: Your new tool has been engineered and manufactured to WEN’s highest standards for dependability, ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged, trouble-free performance.
CONTENTS WELCOME 3 Introduction...................................................................................................... 3 Specifications.................................................................................................... 3 SAFETY 4 General Safety Rules......................................................................................... 4 Bench Mortiser Safety Warnings....................................................................... 6 Electrical Information.......
INTRODUCTION Thanks for purchasing the WEN Bench Mortiser. We know you are excited to put your tool to work, but first, please take a moment to read through the manual. Safe operation of this tool requires that you read and understand this operator’s manual and all the labels affixed to the tool. This manual provides information regarding potential safety concerns, as well as helpful assembly and operating instructions for your tool. Indicates danger, warning, or caution.
GENERAL SAFETY RULES WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Safety is a combination of common sense, staying alert and knowing how your item works. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. SAVE THESE SAFETY INSTRUCTIONS. WORK AREA SAFETY 1. Keep work area clean and well lit.
GENERAL SAFETY RULES WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Safety is a combination of common sense, staying alert and knowing how your item works. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. SAVE THESE SAFETY INSTRUCTIONS. 7.
BENCH MORTISER SAFETY WARNINGS WARNING! Do not operate the power tool until you have read and understood the following instructions and the warning labels. BENCH MORTISER SAFETY 1. Do not operate this machine until it has been fully assembled and adjusted according to the instructions. 2. Always wear ANSI Z87.1-approved eye protection and a face shield/dust mask. 3. Do not wear loose clothing or jewelry when using the mortiser. Keep hands, hair and other body parts away from the mortiser bits.
ELECTRICAL INFORMATION GROUNDING INSTRUCTIONS In the event of a malfunction or breakdown, grounding provides the path of least resistance for an electric current and reduces the risk of electric shock. This tool is equipped with an electric cord that has an equipment grounding conductor and a grounding plug. The plug MUST be plugged into a matching outlet that is properly installed and grounded in accordance with ALL local codes and ordinances. 1. Do not modify the plug provided.
KNOW YOUR BENCH MORTISER UNPACKING Carefully remove the tool and all contents from the packaging. Check all components and compare against the diagram below. If any part is damaged or missing, please contact our customer service at 1-(800) 232-1195, M-F 8-5 CST or email us at techsupport@wenproducts.com.
ASSEMBLY WARNING! To prevent injury from accidental operation, make sure the tool is switched OFF and unplugged from the power source before assembling the tool or making any adjustments. CLEAN THE SURFACE 1. Your tool comes protected with a layer of heavy-duty anti-rust coating. Remove the protective coating from surfaces using a soft cloth, moistened with kerosene (do not use acetone, gasoline or lacquer thinner). 2.
ASSEMBLY ASSEMBLE THE TABLE Fig. 4 1. Assemble the table (Fig. 4 - 1) to the base using two screws. Thread the screws (Fig. 4 - 2) into the holes of the table and through the threaded holes on the base. ASSEMBLE THE FENCE 2 2 1. Insert the fence assembly (Fig. 5 - 1) through the hole on the guide block (Fig. 5 - 2). Ensure that the set screw on the top of the fence rod collar is tight. 2. Insert the fence lock handle (Fig. 5 - 3) through the top hole on the fence rod, behind the spring.
ASSEMBLY INSTALL THE TOOL & CHISEL HOLDER Assemble the tool holder (Fig. 7 - 1) onto the back of the mortiser using two screws and two flat washers (Fig. 7 - 2). Tighten using the included hex wrench. Fig. 7 You can store your wrenches and chisels in the slots of the tool holder (Fig. 8). NOTE: Place the chisels with the plastic cap pointing upwards to prevent the auger bits from slipping out. MOUNTING TO A BENCHTOP For effective and safe operation, the mortiser must be mounted to a secure workbench.
ASSEMBLY INSTALL THE CHIP GUARD (OPTIONAL) 1. The chip guard can be mounted (optional) to to block flying chips during operation. Remove the rear screw and nut of the guard and press it over the quill above the black set screw (Fig. 10 - 1). Reinstall the screw and nut to secure the guard in place. Fig. 10 1 The chip guard is adjustable and can be lifted up out of the way when necessary.
PREPARATION & ADJUSTMENTS ADJUSTING THE FENCE Fig. 12 1. Loosen the fence lock handle (Fig. 12 - 1). NOTE: The handle is spring-loaded, and can be pulled upwards to be repositioned. 2. The fence is spring-loaded and may require some force to move back. Push the fence back and tighten the lock lever. If a chisel is installed, be careful to not touch it. 3. Thread the micro-adjustment knob (Fig. 12 - 2) all the way into the small hole of the micro-adjustment plate (Fig.
PREPARATION & ADJUSTMENTS WARNING! To prevent injury from accidental operation, make sure the tool is switched OFF and unplugged from the power source before assembling the tool or making any adjustments. INSTALLING THE MORTISER BIT A mortiser bit consists of a hollow chisel sharpened on four sides to cut the edges of the square, and an auger bit inside the chisel that spins to clear materials. When the handle is pulled, the machine drives the cutters into the workpiece.
PREPARATION & ADJUSTMENTS INSTALLING THE MORTISER BIT (CONT.) You should now have the proper clearance space between the bit and chisel, with the auger bit protruding about 1/16 inch beyond the bottom of the chisel (Fig. 15). 7. To square the chisel to the fence, bring the fence forward by adjusting the micro adjustment knob. Plunge the chisel downwards so its rear face is against the fence. Ensure that the rear face of the chisel and the front face of the fence are flush against one another.
OPERATION WARNING! To prevent serious injury, make sure all the warnings and instructions have been read and understood before operating this tool. WARNING! Make sure all bit are sharp and free of damage before using them. Do not use dull or damaged tools. OPERATING THE MORTISER 1. Draw cutting guides on the surface of your workpiece. With the mortiser switched OFF, pull down the handle to lower the chisel. Adjust the position of the workpiece so the chisel is aligned with the cutting guide. 2.
MAINTENANCE WARNING! Disconnect the machine from the power source before making any maintenance or adjustments. Failure to do so may result in serious injury. GENERAL MAINTENANCE Keep your machine clean. At the end of each day, vacuum sawdust and clean the machine with a dry cloth or brush. Wipe clean the mortiser bit arbor. Wood contains moisture, meaning that sawdust and wood chips can cause rust to the machine if not removed.
EXPLODED VIEW & PARTS LIST 28 57 58 70 29-1 29 29 -4 29 -3 29 -2 29 -5 29 -6 29 -7 65 74 33 30 59 31 56 1 61 71 26 77 60 32 25 52 78 35 50 55 54 36 51 63-1 37 34 53 49 24 40 23 22 38 39 21 41 20 48 18 15 66 17 68 63 42 46 15 11 14 43 13 44 13 13 10 55 45 81 82 8 7 83 3 2 31 12 73 27 6 4 1 9 49-1 49 84 80 79 75 NOTE: Not all parts may be available for purchase.
EXPLODED VIEW & PARTS LIST No. 1 2 3 4 6 7 8 Part No.
WARRANTY STATEMENT WEN Products is committed to building tools that are dependable for years. Our warranties are consistent with this commitment and our dedication to quality. LIMITED WARRANTY OF WEN PRODUCTS FOR HOME USE GREAT LAKES TECHNOLOGIES, LLC (“Seller”) warrants to the original purchaser only, that all WEN consumer power tools will be free from defects in material or workmanship during personal use for a period of two (2) years used for professional or commercial use.
