MODEL 4208, 4208T 8-INCH 5-SPEED DRILL PRESS Instruction Manual NEED HELP? CONTACT US! Have product questions? Need technical support? Please feel free to contact us: 1-800-232-1195 (M-F 8AM-5PM CST) TECHSUPPORT@WENPRODUCTS.COM IMPORTANT: Your new tool has been engineered and manufactured to WEN’s highest standards for dependability, ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged, trouble-free performance.
CONTENTS WELCOME 3 Introduction...................................................................................................... 3 Specifications.................................................................................................... 3 SAFETY 4 General Safety Rules......................................................................................... 4 Drill Press Safety Warnings.............................................................................. 6 Electrical Information...
INTRODUCTION Thanks for purchasing the WEN Drill Press. We know you are excited to put your tool to work, but first, please take a moment to read through the manual. Safe operation of this tool requires that you read and understand this operator’s manual and all the labels affixed to the tool. This manual provides information regarding potential safety concerns, as well as helpful assembly and operating instructions for your tool. SAFETY ALERT SYMBOL: Indicates danger, warning, or caution.
GENERAL SAFETY RULES WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Safety is a combination of common sense, staying alert and knowing how your item works. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. SAVE THESE SAFETY INSTRUCTIONS. WORK AREA SAFETY 1. Keep work area clean and well lit.
GENERAL SAFETY RULES WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Safety is a combination of common sense, staying alert and knowing how your item works. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. SAVE THESE SAFETY INSTRUCTIONS. 7.
DRILL PRESS SAFETY WARNINGS WARNING! Do not operate the power tool until you have read and understood the following instructions and the warning labels. 1. TOOL PURPOSE. This drill press is designed to drill through metal and wood. Drilling through other materials could result in fire, injury, or damage to the workpiece. Using the machine for any other purpose for which it is not designed may result in serious injuries, machine damage and voiding of the warranty. 2. MACHINE MOUNTING.
DRILL PRESS SAFETY WARNINGS WARNING! Do not operate the power tool until you have read and understood the following instructions and the warning labels. 15. After turning off the drill press, wait until the spindle comes to a complete stop before touching the workpiece. Always turn the drill OFF before removing scrap from the table.
ELECTRICAL INFORMATION GROUNDING INSTRUCTIONS In the event of a malfunction or breakdown, grounding provides the path of least resistance for an electric current and reduces the risk of electric shock. This tool is equipped with an electric cord that has an equipment grounding conductor and a grounding plug. The plug MUST be plugged into a matching outlet that is properly installed and grounded in accordance with ALL local codes and ordinances. 1. Do not modify the plug provided.
UNPACKING & PACKING LIST WARNING! Do not plug in or turn on the tool until it is fully assembled according to the instructions. Failure to follow the safety instructions may result in serious personal injury. UNPACKING With the help of a friend or trustworthy foe, carefully remove the Drill Press from the packaging. Make sure to take out all contents and accessories. Do not discard the packaging until everything is removed.
KNOW YOUR DRILL PRESS TOOL PURPOSE Drill clean, precise cylindrical holes into workpieces or enlarge existing holes with your Drill Press. Refer to the following diagrams to become familiarized with all the parts and controls of your Drill Press. The components will be referred to later in the manual for assembly and operation instructions.
ASSEMBLY & ADJUSTMENTS Fig. 2 WARNING! Do not plug in or turn on the tool until it is fully assembled according to the instructions. Failure to follow the safety instructions may result in serious personal injury. 1 3 ATTACHING COLUMN ASSEMBLY TO BASE 1. Place the column tube (Fig. 2 - 1) on the base (Fig. 2 - 2), aligning the column support holes to the base holes. 2. Install a hex head bolt (Fig. 2 - 3) in each of the three column support holes and tighten using the adjustable wrench (not included).
ASSEMBLY & ADJUSTMENTS MOUNTING THE DRILL PRESS The drill press must be securely fastened through the mounting holes (Fig. 5 - 1) to a stand or workbench with heavy-duty fasteners (Fig. 5 - 2) (fasteners and mounting hardware not included). This will prevent the drill press from tipping over, sliding, or walking during operation. IMPORTANT: If the stand or workbench has a tendency to move during operation, fasten the workbench securely to the floor. Fig.
ASSEMBLY & ADJUSTMENTS REMOVING THE CHUCK Fig. 7 NOTE: To avoid possible damage to the drill or chuck, be prepared to catch the chuck as it falls. Placing a towel on the drill press table can soften the impact if you do drop the chuck. 1. Turn the feed handles to lower the chuck to the lowest position, making it close to the table. 2. Place a ball joint separator (not included, Fig. 7 - 1) above the chuck (Fig. 7 - 2) and tap it lightly with a hammer to cause the chuck to drop from the spindle.
ASSEMBLY & ADJUSTMENTS INSTALLING A DRILL BIT Fig. 10 1. Place the chuck key (Fig. 10 - 1) into the side keyhole of the chuck (Fig. 10 - 2), meshing the key with the gear teeth. 2 2. Turn chuck key counterclockwise to open the chuck jaws. 1 3. Insert a drill bit into the chuck so the chuck jaws grip as much of the bit’s shank as possible. 4. Center the drill bit in the chuck jaws before the final tightening of the chuck. 5.
ASSEMBLY & ADJUSTMENTS SPINDLE RETURN SPRING The spindle is equipped with an auto-return mechanism. The main components are a spring and a notched housing. The spring was properly adjusted at the factory and should not be readjusted unless absolutely necessay. 3 Fig. 13 2 WARNING! Alwasy wear work gloves to prevent injury during spingle return spring adjustments. 1 1. Unplug the drill press. 2. Loosen the two housing nuts (Fig. 13 - 1) approximately 1/4” (6 mm).
OPERATION ON / OFF SWITCH 1. To turn drill press ON, insert the yellow safety key (Fig. 16 - 1) into the switch housing (Fig. 16 - 2). As a safety feature, the switch cannot be turned ON without the safety key. Fig. 16 ON 1 2. Flip the switch upward to the ON position. 3. To turn the drill press OFF, flip the switch downward. 2 OFF 4. To lock the switch in the OFF position, remove the safety key from the switch. Store the safety key in a safe place out of the reach of children.
OPERATION DRILLING SPEEDS There are a few important factors to keep in mind when determining the best drilling speed: • Material type • Hole size • Drill bit or cutter type • Quality desired Smaller drill bits require greater speed than larger drill bits. Softer materials require greater speed than harder materials. DRILLING WOOD • • • • • Brad point bits are preferred. Metal-piercing twist bits may be used on wood. Do not use auger bits.
MAINTENANCE CLEANING & STORAGE 1. After every operation, use a vacuum to remove sawdust or metal shavings from the tool surfaces, motor housing and work area. Keep the ventilation openings free from dust and debris to prevent the motor from overheating. 2. Wipe the tool surfaces clean with a soft cloth or brush. Make sure water does not get into the tool. 3. Apply a light coat of paste wax to the column and table to help keep these surfaces clean and rust free. 4.
TROUBLESHOOTING GUIDE WARNING! Stop using the generator immediately if any of the following problems occur or risk serious personal injury. If you have any questions, please contact customer service at 1-800-232-1195 (M-F 8-5 CST), or email techsupport@wenproducts.com.
TROUBLESHOOTING GUIDE WARNING! Stop using the generator immediately if any of the following problems occur or risk serious personal injury. If you have any questions, please contact customer service at 1-800-232-1195 (M-F 8-5 CST), or email techsupport@wenproducts.com.
EXPLODED VIEW & PARTS LIST 21
EXPLODED VIEW & PARTS LIST No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 22 Part No.
WARRANTY STATEMENT WEN Products is committed to building tools that are dependable for years. Our warranties are consistent with this commitment and our dedication to quality. LIMITED WARRANTY OF WEN PRODUCTS FOR HOME USE GREAT LAKES TECHNOLOGIES, LLC (“Seller”) warrants to the original purchaser only, that all WEN consumer power tools will be free from defects in material or workmanship during personal use for a period of two (2) years used for professional or commercial use.
THANKS FOR REMEMBERING V. 2021.01.