CONTENTS Technical data…..……………………………………………………….. General safety rules…….……………………………………………….. Specific safety rules for drill press……………………………………… Electrical information…………………………………………………... Assembly and adjustments……………………………………………… Operation………………………………………………………………... Maintenance……………………………………………………………..
GENERAL SAFETY RULES Safety is a combination of common sense, staying alert, and knowing how your drill press works. SAVE THESE SAFETY INSTRUCTIONS. WARNING: To avoid mistakes that could cause serious injury, do not plug in the drill press until the following steps have been read and understood. 1. READ and become familiar with this entire instruction manual. LEARN the tool’s applications, limitations, and possible hazards. 2. AVOID DANGEROUS CONDITIONS.
GENERAL SAFETY RULES (CONTINUED) 13. NEVER LEAVE A RUNNING TOOL UNATTENDED. Turn the power switch to OFF. Do not leave the tool until it has come to a complete stop. 14. NEVER STAND ON A TOOL. Serious injury could result if the tool tips or is accidentally hit. DO NOT store anything above or near the tool. 15. DO NOT OVERREACH. Keep proper footing and balance at all times. Wear oil-resistant rubber-soled footwear. Keep the floor clear of oil, scrap, and other debris. 16. MAINTAIN TOOLS PROPERLY.
SPECIFIC SAFETY RULES FOR DRILL PRESS WARNING: Do not operate your drill press until it is completely assembled and installed according to the instructions. 1. Never turn on the drill press before clearing the table of all objects (tools, scraps, etc.). 2. Always keep hands and fingers away from the drill bit. 3. Do not drill material that does not have a flat surface, unless a suitable support is used. 4. Never start the drill press with the drill bit pressed against the workpiece. 5.
ELECTRICAL INFORMATION Grounding instructions IN THE EVENT OF A MALFUNCTION OR BREAKDOWN, grounding provides the path of least resistance for electric current and reduces the risk of electric shock. This tool is equipped with an electric cord that has an equipment grounding conductor and a grounding plug. The plug MUST be plugged into a matching outlet that is properly installed and grounded in accordance with ALL local codes and ordinances. DO NOT MODIFY THE PLUG PROVIDED.
ELECTRICAL INFORMATION (CONTINUED) Guidelines for using extension cords Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The table below shows the correct size to be used according to cord length and nameplate ampere rating. If in doubt, use the next heavier gauge.
ASSEMBLY AND ADJUSTMENTS Unpacking (Fig. 2) Unpack the drill press and all its parts, and compare against the list below. Do not discard the carton or any packaging until the drill press is completely assembled. To protect the drill press from moisture, a protective coating has been applied to the machined surfaces. Remove this coating with a soft cloth moistened with kerosene or WD-40®. Do not use acetone, gasoline, or lacquer thinner to clean. Apply a coat of good paste wax to the table and column.
ASSEMBLY AND ADJUSTMENTS (CONTINUED) Tools needed for assembly Adjustable wrench Hammer and block of wood Screwdriver Base to column (Fig. 3) 1. Set the base (1) on the floor. 2. Place the column tube (2) on the base (1), align the column support holes with the base holes. 3. Install a bolt (3) in each column support hole and tighten with the wrench. Table to column 1. Slide the table down onto the column, and install the table lock handle. 2.
ASSEMBLY AND ADJUSTMENTS (CONTINUED) Feed handles 1. Thread the three feed handle rods into the holes on the feed hub. 2. Hand tighten. Note: One or two of the feed handles may be removed if an unusually-shaped workpiece interferes with handle rotation. Install spindle cover lock knob （Fig.5） Open the pulley cover and install the knob. Mount the drill press (Fig. 6) Your drill press must be securely fastened through the mounting holes (1) to a stand or work bench with heavy-duty fasteners.
ASSEMBLY AND ADJUSTMENTS (CONTINUED) Remove the chuck at a later time (Fig. 8) 1. Turn the feed handles (1) to lower the chuck (2) to the lowest position. 2. Place a ball joint separator tool (not included, not shown) above the chuck (3) and tap it lightly with a hammer (4) to cause the chuck to drop from the spindle. Note: To avoid possible damage, be prepared to catch the chuck as it falls. Install the belt (Fig. 9) 1. Open the pulley and belt cover (1). 2. Loosen the belt tension lock knob (2). 3.
ASSEMBLY AND ADJUSTMENTS (CONTINUED) Adjustments Spindle speeds (Fig. 10) This drill press offers 5 spindle speeds from 620 to 3100 RPM. The highest speed is obtained when the belt is positioned on the largest motor pulley step and the smallest spindle pulley stop. WARNING: Disconnect the drill press from the power source before making any speed adjustments. Adjust speeds and tension the belt (Fig. 11) 1. Open the drill press pulley cover (1). 2. Loosen the belt tension knob (2). 3.
ASSEMBLY AND ADJUSTMENTS (CONTINUED) Tilt the table (Fig. 12) The table can be tilted from 0 to 45°to the left and right. 1. Loosen the bevel lock bolt (1) with a wrench. 2. Tilt the table (2) to the desired angle, using the bevel scale (3) as a basic guide. 3. Re-tighten the bevel lock bolt (1). 4. To return the table to its original position, loosen the bevel lock bolt. Realign the bevel scale (3) to the 0°setting. 5. Tighten the bevel lock bolt (1) with the wrench. Square the table to the head (Fig.
ASSEMBLY AND ADJUSTMENTS (CONTINUED) 5. 6. 7. 8. Loosen and remove the outer jam nut (3). Loosen, BUT DO NOT REMOVE, the inner nut (4). Pull out, BUT DO NOT REMOVE, the housing (5) from the raised lug (6) on the drill press head. With the screwdriver in the notch, carefully turn the spring housing (5) counter-clockwise until the next notch engages with the raised lug. 9. Release the housing and tighten the inner nut (4). Do not remove the screwdriver. 10.
OPERATION Position the table and workpiece (Fig. 16) Always place a piece of backup material (1) (wood, plywood, etc.) on the table underneath the workpiece (2). This will prevent splintering on the underside of the workpiece as the drill bit breaks through. To keep the material from spinning out of control, it must contact the left side of the column as illustrated, or be clamped to the table.
OPERATION (CONTINUED) Drilling to a specific depth (Fig. 17) 1. Mark the desired depth of the hole on the side of the workpiece (1). 2. With the switch off, bring the drill bit (2) down until the tip is even with the mark. 3. Hold the feed handle at this position. 4. Lock the depth scale lock knob. The chuck and the drill bit will now be stopped at the distance selected on the depth scale.
OPERATION (CONTINUED) Drilling wood Brad point bits are preferred. Metal piercing twist bits may be used on wood. Do not use auger bits. They turn so rapidly that they lift the workpiece off the table and whirl it around. Always protect the drill bit by positioning the table so the drill bit will enter the center hole when drilling through the workpiece. To prevent splintering, feed slowly when the bit is about to cut through to the backside of the workpiece.
MAINTENANCE Blow out or vacuum sawdust or metal chips that accumulate in and on the motor, pulley housing, table, and work surface. Apply a light coat of paste wax to the column and table to help keep these surfaces clean and rust-free. The ball bearings in the spindle and the V-belt pulley assembly are greased and permanently sealed. Pull the spindle down and oil the spindle sleeve moderately every three months. Lubricate the table bracket and locking knobs if they become difficult to use.
EXPLODED VIEW 20
PARTS LIST Part # Stock # 1 4208-001 2 3 Description Part # Stock # BELT 33 4208-033 SCREW ST4.2X9.
ONE (1) YEAR LIMITED WARRANTY ® WEN is committed to building tools that are dependable for years. Our warranties are consistent with our commitment and dedication to quality. ONE (1) YEAR LIMITED WARRANTY OF WEN PRODUCTS FOR HOME USE. GREAT LAKES TECHNOLOGIES, LLC (“Seller") warrants to the original purchaser only, that all WEN consumer power tools will be free from defects in material or workmanship for a period of one (1) year from date of purchase.
