MODEL 20496 20V CORDLESS PORTABLE BAND SAW Instruction Manual NEED HELP? CONTACT US! Have product questions? Need technical support? Please feel free to contact us: 1-800-232-1195 (M-F 8AM-5PM CST) TECHSUPPORT@WENPRODUCTS.COM IMPORTANT: Your new tool has been engineered and manufactured to WEN’s highest standards for dependability, ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged, trouble-free performance.
CONTENTS WELCOME 3 Introduction ..................................................................................................... 3 Specifications................................................................................................... 3 SAFETY 4 General Safety Rules ........................................................................................ 4 Portable Band Saw Safety Warnings ................................................................ 6 Electrical Information ..........
INTRODUCTION Thanks for purchasing the WEN Portable Band Saw. We know you are excited to put your tool to work, but first, please take a moment to read through the manual. Safe operation of this tool requires that you read and understand this operator’s manual and all the labels affixed to the tool. This manual provides information regarding potential safety concerns, as well as helpful assembly and operating instructions for your tool. Indicates danger, warning, or caution.
GENERAL SAFETY RULES WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Safety is a combination of common sense, staying alert and knowing how your item works. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. SAVE THESE SAFETY INSTRUCTIONS. WORK AREA SAFETY 1. Keep work area clean and well lit.
GENERAL SAFETY RULES WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Safety is a combination of common sense, staying alert and knowing how your item works. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. SAVE THESE SAFETY INSTRUCTIONS. 7.
PORTABLE BAND SAW SAFETY WARNINGS WARNING! Do not operate the power tool until you have read and understood the following instructions and the warning labels. PORTABLE BAND SAW SAFETY 1. Work Environment. Do not operate the tool in wet or damp conditions; doing so significantly increases the risk of electrical shock. Do not operate the tool in the presence of flammable liquids or gases; sparks generated by the grinder could ignite these flammable materials. 2. Preventing Electric Shock.
PORTABLE BAND SAW SAFETY WARNINGS WARNING! Do not operate the power tool until you have read and understood the following instructions and the warning labels. KICKBACK AND RELATED WARNINGS VIBRATION SAFETY Kickback is a sudden reaction to a pinched or snagged rotating wheel, backing pad, brush or any other accessory.
ELECTRICAL INFORMATION (CHARGER) DOUBLE-INSULATED CHARGER The charger’s electrical system is double-insulated where two systems of insulation are provided. This eliminates the need for the usual three-wire grounded power cord. Double-insulated tools do not need to be grounded, nor should a means for grounding be added to the product. All exposed metal parts are isolated from the internal metal components with protecting insulation.
BATTERY & CHARGER SAFETY WARNINGS Despite all of the safety precautions, caution must always be taken when handling batteries. The following points must be obeyed at all times to ensure safe use. Safe use can only be guaranteed if undamaged cells are used. Incorrect handling of the battery pack can cause cell damage. • Avoid dangerous environments – Do not charge the battery pack in rain, snow or in damp or wet locations.
BATTERY & CHARGER SAFETY WARNINGS ABOUT THE BATTERY 1. The battery pack has to be charged completely before you use the tool for the first time. 2. For optimum battery performance, avoid low discharge cycles by charging the battery pack frequently. 3. Lithium-ion batteries are subject to a natural aging process. The battery pack must be replaced at the latest when its capacity falls to just 80% of its capacity when new.
UNPACKING & PACKING LIST UNPACKING Carefully remove the portable band saw from the packaging and place it on a sturdy, flat surface. Make sure to take out all contents and accessories. Do not discard the packaging until everything is removed. Check the packing list below to make sure you have all of the parts and accessories. If any part is missing or broken, please contact customer service at 1-800-232-1195 (M-F 8-5 CST), or email techsupport@wenproducts.com.
KNOW YOUR PORTABLE BAND SAW PORTABLE BAND SAW Refer to the following diagrams to become familiarized with all the parts and controls of your portable band saw. The components will be referred to later in the manual for assembly and operation instructions. 5.
ASSEMBLY & ADJUSTMENTS WARNING! To avoid injury from accidental startups, be sure that the tool is switched off and disconnected from the power supply before inspecting the unit, making adjustments, or changing accessories. CHARGING THE BATTERY PACK The 20V battery pack for this tool is supplied in a low charge condition to prevent possible problems, and must be charged completely before you use the tool for the first time. 1. Connect charger to a 120V, 60Hz AC outlet.
ASSEMBLY & ADJUSTMENTS INSTALLING SAW BLADE Fig. 1 Your band saw is designed to fit saw blades 44-7/8” long, 1/2” wide and 0.025” thick. Use the correct blade size suitable for the material being cut. A 10/14 TPI saw blade is included with your saw. Replacement blades can be ordered from wenproducts.com by searching the part number 94396B or BB4550. WARNING! Saw blades are sharp. Wear work gloves and safety goggles while handling the blades. Inspect blades for cracks and missing teeth before each use.
OPERATION OPERATING THE SAW Fig. 4 1. Hold the tool firmly with both hands on the insulated handles. With the workpiece secured, set the guide bar (Fig. 4 - 3) against the workpiece, keeping blade at a 90° angle to the workpiece. 2. Press the lock-off button, then the ON / OFF trigger (Fig. 4 - 1) to turn on the band saw. Use the speed dial (Fig. 4 - 2) to set the blade speed to a suitable value. The blade runs between 150 - 400 feet per minute.
MAINTENANCE WARNING! To avoid accidents, make sure the power switch is in the OFF position and remove the battery before cleaning or performing any maintenance. Servicing of the tool must be performed by a qualified technician. GENERAL MAINTENANCE 1. Before each use, inspect the general condition of the tool. Check for loose hardware, misalignment or binding of moving parts, cracked or broken parts, and any other conditions that may affect its safe operation. 2.
EXPLODED VIEW & PARTS LIST NOTE: Not all parts may be available for purchase. Parts and accessories that wear down over the course of normal use are not covered under the warranty.
EXPLODED VIEW & PARTS LIST No. 1 2 3 4 5 Part No.
EXPLODED VIEW & PARTS LIST No. 72 73 74 75 76 77 78 79 80 81 82 Part No. 94396084ASM Description Adjusting Support Movable Support Locating Sleeve Driving Shaft Dust-Proof Washer Bushing Driven Wheel Circlip, Ø16 Qty. 1 1 4 1 2 2 1 1 Bearing Guide Block 2 1 Nameplate Label Specifications Label 1 1 No. 83 84 85 Part No.
WARRANTY STATEMENT WEN Products is committed to building tools that are dependable for years. Our warranties are consistent with this commitment and our dedication to quality. LIMITED WARRANTY OF WEN PRODUCTS FOR HOME USE GREAT LAKES TECHNOLOGIES, LLC (“Seller”) warrants to the original purchaser only, that all WEN consumer power tools will be free from defects in material or workmanship during personal use for a period of two (2) years used for professional or commercial use.
