MODEL 9000 16 HP Generator Item # 56900 Owner's Manual Manual del Propietario DO NOT RETURN TO STORE Questions? Problems? Please call our customer help line: (800) 232-1195 M-F 8-5 CT Thank you for purchasing a model 9000 generator. This manual provides information regarding the operation and maintenance of this product. We have made every effort to ensure the accuracy of the information in this manual. Wen Power TM reserves the right to change this product at any time without prior notice.
MODEL 9000 16 HP Generator FEATURES • 9000 Surge • 7500 Maximum • 6500 Rated • Powerful Outages Watt Output Watt Output Watt Output Enough • 120 and240 • 12V/8.3A to Run Essential VoltAC Appliances During Power Outputs" DC Output • A VR: Automatic Voltage Reguhttor Overload or Short Circuit. Protects" Generator • ElectricandManualStart • Low OilAutomatic Shutoff • 67rcuit Breakerfi_r • 6.
TABLE OF CONTENTS GENERAL SAFETY PROCEDURES ................................................................................................................................. PACKAGE CONTENTS ....................................................................................................................................................... GENERATOR COMPONENTS ..........................................................................................................................................
GENERAL SAFETY Please familiarize PROCEDURES yourself with the following safety symbols and words: The safety alert symbol ,/k is used with one of the safety words (DANGER, CAUTION, or WARNING) to alert user to hazards. Please pay attention to these hazard notices both in this manual and on the generator. DANGER: Indicates a hazard that will result in serious injury or death if instructions are not followed. WARNING: followed. Indicates a strong possibility CAUTION: followed.
aX WARNING: This generator may emit highly flammable and explosive gasoline vapors, which can cause severe burns or even death. A nearby open flame can lead to explosion even if not directly in contact with gas. • Do not operate near open flame. • Do not smoke near generator. • Always operate on a firm, level surface. • Always turn generator off before refueling. Allow generator to cool for at least 2 minutes before removing fuel cap. Loosen cap slowly to relieve pressure in tank.
aX WARNING: This generator produces exhaust can exceed 150 ° F (65 ° C). • • heat when running. Temperatures near Do not touch hot surfaces. Pay attention to warning labels on the generator denoting hot parts of the machine. Allow generator to cool several minutes after use before touching engine or areas which heat during use. CAUTION: Misuse of this generator can damage it or shorten its life. • Use generator only for its intended purposes. • Operate only on dry, level surfaces.
In additionto the abovesafetynotices,pleasefamiliarizeyourselfwith the safetyandhazardmarkings on the generator.
PACKAGE This generator comes with the items listed below. are included with the generator. _W If there 1195 ITEM M-F are missing components 8-5 CT for customer DO NOT CONTENTS Please check to see that all of the following RETURN TO STORE, please call (800) items 232- service. LIST NEMA L14-30 plug for connecting 240 Volt electrical devices Foot Bracket / 7-.
GENERATOR Please familiarize this generator. COMPONENTS yourself with the locations and functions of the various components and controls of (1) Fuel Gauge- Indicates the amount of fuel in the tank. (2) Fuel Cap- Access to the fuel tank for adding fuel. (3) Choke Lever- Adjusts the amount of air let into the engine. (4) Air Cleaner- a removable, cleanable, sponge-like element that limits the amount of dirt pulled into the engine. (5) Fuel Valve- Allows fuel to enter engine.
ASSEMBLY In order to best protect the generator while in the package, this product comes with the wheels and handles disassembled. Please complete the following assembly steps before proceeding to use the generator. For ease of assembly, we recommend attaching the components in the order listed below. If after 232-1195 reading M-F WARNING: this section, 8-5 CT for This you are unsure customer generator about how to perform any of the steps, please call (800) service. is heavy.
Attach Wheels The wheels attach to the opposite side of the generator from the handles. To attach the wheels: 1. Place the generator on support blocks such as a scrap piece of wood (see figure 2). 2. Attach the wheel axle to the generator. Slide the axle underneath the generator frame. Align the holes on the axle with the holes on the bottom cross beam of the generator frame. Secure the axle to the frame using two bolts and two nuts. 3. Slide the wheels onto the ends of the axle.
FOOT INSTALLED FOOT Figure 3- Installing foot bracket PREPARING THE GENERATOR Usin_ the Generator FOR USE for the First Time The following section describes steps user must follow to prepare the generator for the first-time usage. If after reading this section, you are unsure about how to perform any of the steps please call (800) 232-1195 M-F 8-5 CT for customer can damage the generator or shorten its life. If you are using the generator operation: Step 1- Connect a_ WARNING: • • • service.
The generator comes with the battery disconnected for safety. To use the electric start, the battery need to be connected. To connect the battery: 1. Remove the protective covering from the free end of the negative battery cable. This cable is connected to the generator on the other end and is located in the vicinity of the battery. 2. Attach the free end of the negative cable to the battery and secure the connection.
• Always • Always before operate on a firm, turn generator removing fuel • Do not overfill tank. • Always check • Empty gasoline • Before transporting, surface. off before cap. gas tank. for spilled tank level refueling. Loosen Gas may expand gas before before turn Allow cap slowly storing fuel valve generator to relieve during to cool for at least pressure operation. 2 minutes in tank. Do not fill to the top of the operating.
/ Te_in_ with Tightening Nut Figure 6- Grounding nut location Subsequent Use of the Generator If this is not your first time using the generator operation. there are still steps you should take to prepare it for IMPORTANT: At this point you should be familiar with the procedures described in the first portion of this section entitled "Using the Generator for the First Time." If you have not yet read this section, go back and read it now.
• Do not fill tank • Always • Do not overfill Always allow check near engine (check an open flame. to cool for several minutes the "Specifications" before section refueling. for the tank capacity of this generator). for fuel spills. IMPORTANT: • • • • • Step Use only U_NLEADED gasoline with an octane rating of 87 or higher. Do not use old gas. Never use an oil/gasoline mixture. Avoid getting dirt or water in the fuel tank.
STARTING 'W _Before "Preparing THE GENERATOR starting the generator, make sure you have read and performed the steps in the the Generator for Use" section of this manual. If you are unsure about how to perform any of the steps in this manual please call (800) 232-1195 M-F 8-5 CT for customer service. _k DANGER: POISONOUS GAS. Generators give off carbon monoxide, a poisonous gas that can kill you quickly. You CANNOT smell it, see it, or taste it.
7. Turn the enginekey to the "start" positionfor 2-3 secondsor until the enginestarts.NOTE: If the enginedoesnot startafter2-3 seconds, release the key from the start position. Keeping the key in the start position too long can damage fails to start, wait If engine 9. persist please call (800) 232-1195 M-F 8-5 CT. Once the engine has started and run for about a minute, start the engine, towards the "open" to the "open" Allow please the generator 10 seconds, the starter. 8. consult position.
CHOKE OPEN Figure STARTER Figure Figure 7- Fuel valve positions GRI P 9- Pulling the start cord 16 8- Choke ROD CLOSE positions
USING THE GENERATOR A WARNING: Never connect a generator directly to any existing electrical building The generator can backfeed into power lines and electrocute nearby electrical repair Once you have allowed the engine to mn for several minutes, you may connect electrical generator. circuit. workers. devices to the AC Usage CAUTION: devices.
CAUTIONThe generator can run at its surge wattage capacity for only a short time. Connect electrical devices requiring a rated (running) wattage equal to or less than the rated wattage of the generator. Never connect devices requiring a rated wattage equal to the surge wattage of the generator.
CAUTION: Do not connect 50Hz or 3-phase 120V A Engine loads to the generator. Receptacle Power Indicator Circuit Protector 240/120V Switch Receptacle 120V Figure SOME NOTES ABOUT POWER 12- Receptacles Receptacle B available 120V Receptacle B DC 12V/8.3A Ground Terminal on the generator CORDS Long or thin cords can drain the power provided to an electrical device by the generator.
STOPPING THE GENERATOR To stop the generator: 1. Turn off, then unplug all connected electrical devices. 2. Allow the generator to run for several more minutes with no electrical helps stabilize the temperature of the generator. 3. Turn the engine switch key to the "off" position. Remove the key. 4. Turn the fuel valve to the "off" position. WARNING: Allow the generator become hot during use. to cool for several minutes before devices connected.
Cleanin_ the Generator Always try to use your generator in a cool dry place. In the event your generator may clean the exterior with one or more of the following: becomes dirty you a damp cloth a soft brush a vacuum pressurized air Never clean your generator with a bucket of water or a hose. the generator and cause a short circuit or corrosion. Checkin_ Water can get inside the working parts of the Oil The generator is equipped with an automatic shutoff to protect it from running on low oil.
It is necessary to drain the oil from the crankcase after 50 hrs of use, or if it has become contaminated with water or dirt. In this case, you can drain the oil from the generator according to the following steps: 1. Place a bucket underneath the generator to catch oil as it drains. 2. Using a hex wrench, unscrew the oil drain plug, which is located on the crankcase underneath . To add 1. 2. 3. the oil filler/dipstick cap (see figure 16). Allow all the oil to drain from the generator.
AiR CL_NER COVER ELEMENT 11 Figure 18- Removing the air cleaner casing. Fuel Filter Cup Cleanin_ The fuel filter cup is a small well underneath the fuel valve. It helps to trap dirt and water that may be in your fuel tank before it can enter the engine. To clean the fuel filter cup: 1. Turn the fuel valve to the "off' position. 2. Unscrew the fuel filter cup from the fuel valve using a wrench. Turn the valve toward you to unscrew (see figure 19). 3. Clean the cup of all sediment using a rag or brush. 4.
Spark Plu_ Maintenance The spark plug is important for proper engine operation. A good spark plug should be intact, free of deposits, and properly gapped. To inspect your spark plug: 1. Pull on the spark plug cap to remove it. 2. Unscrew the spark plug from the generator using the spark plug wrench included with this product (see figure 20).Visually inspect the spark plug. If it is cracked or chipped, discard and replace with a new spark plug. We recommend using a F6RTC spark plug such as NGK BPR6ES. 3.
Chan_in_ the Battery /_ WARNING: Battery gives off explosive hydrogen gas • Keep battery away from spark, flame, or cigarette. • Do not connect or disconnect battery while generator • Service or use battery only in well ventilated areas. is running. WARNING: Battery contains sulfuric acid. Battery acid is poisonous. Tilting the generator with the battery installed can cause battery acid to spill. • Wear protective clothing and eyewear when servicing battery. • Keep out of reach of children.
SPECIFICATIONS Generator AC Output Rated Wattage 6500 W Maximum 7500 W Wattage Surge Wattage 9000 W Rated Voltage 240V 120V Rated Amperage 27A/54A Rated Frequency 60 Hz Phase Single DC Output Rated Voltage 12 V Rate d Amperage 8.3 A Dimensions length = 28.7 width = 20.6 height = 27.6 (in): Dry mass 229 lbs Engine Engine type 4-stroke OHV single cylinder with forced air cooling system Ignition system non-contact Displacement 420 cm 3 Fuel tank capacity: 25 L ( 6.60 US gal.
TROUBLESHOOTING IMPORTANT: Central Time. If trouble persists please call our customer Problem Cause Engine will not start Engine switch is set to "off". Set engine switch Turn fuel valve Choke is open. Move the choke Engine is out of gas Add gas. Engine is filled with contaminated or old gas Change Not enough Add or replace oil in crankcase sensor Failure plug is dirty. Clean Spark plug is broken. Replace handle is not on level surface.
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Item Part Qty Item Description 1 100000-248-1 1 16 hp gasoline 2 227100-225-1 1 Tubular 3 227351-248-1 2 Left rubber 4 227352-248-1 2 Right 5 MS1000 4 M10 nut 6 35513-1 1 DC 12V/8.
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LIMITED POWER WARRANTY FOR POWER PRO TM GENERATORS FROM TM Remember to save your receipt and to accurately f!ll out and mail your product card. You must provide proof of purchase for all warranty work. Power Pro period of one (1) year from use have WEN TM generators a warranty mail in the product are warranted period to be free from defects date of original purchase.
