We care for your environment.
Content Why Fume Extraction? 4 Solutions for clean air 5 Filter Technology 6 Filter Process 7 Volume Extraction 8 Volume Extraction Units Volume Extraction / Technical Data 9 –17 10 –11 Installation Options 18 Clean Bench Concept CBC-A 19 Acryl Exhaust Cabinets 20 Extraction Hood 21 Fume Extraction / Pressure Drop 22 Easy-Click 60 Extraction Arms 23–26 Volume Extraction Accessories 27–32 Extraction Units Accessories 33 Tip Extraction 34 Tip Extraction Units 35 –38 Tip Extract
Why Fume Extraction? Many work environments today, including soldering and adhesives application, create particles and gases that can be harmful to the work place and the environment. Most people think that the move to leadfree soldering would be more nature friendly. In reality leadfree soldering smoke emissions contain more breathable fine dust particles. More smaller particles are produced due to higher working temperatures required and because more flux is used in the soldering process.
Solutions for Clean Air WellerFT offers two types of Fume Extraction solutions: Volume Extraction Large areas can be covered Low maintenance Mobile Quick & easy installation Economic for 1 to 8 work places Extraction cabinets Remote control ESD safe Set up your volume extraction solution with our configurator www.weller.eu More suitable for applications involving, for example hand soldering, solder baths, hot air soldering, micro solders and gluing and cleaning work.
Filter Technology WellerFT Zero-Smog® Systems are specifically designed for continuous operation in industrial environments. Care and attention at the design stage plus careful component choice and a high quality manufacturing process have given Weller extraction systems a world wide reputation for reliability and longevity. WellerFT Zero-Smog® Systems have a three stage filter system (excl.
Filter Process 1. Medium / fine dust filter For standard applications with a small amount of flux and pollution gases with high solid content, WellerFT offers filter classes M5 or F7. 2. Compact filter consisting of: Particle filter H13 with deposition performance according EN 1822:2009 > 99,955 % in MPPS (particles 0,16 µm) > 99,994 % particles 0,3 µm Wide band gas filter For cleaning harmful fumes and vapours.
Volume extraction Why volume extraction ? Volume extraction is the best choice where extraction over a wide area is required. Weller has a broad range of filter units for volume extraction applications It is an economical way to eliminate polluted process air as there is no need for fixed installations and maintenance requirements are minimal. Speed control allows optimal air flow regulation for each working place independent of the connected workplaces (excl. ZS 2).
Volume Extraction Units Characteristics For applications where extraction over a wide working area is required Areas of application Maximum bridging distance 30 m (Zero Smog 6V using Weller pipe system 70) equally distributed to all connected extraction device Hand soldering processes Clean room applications (on request) Connectable to external air outlet (only ZS 4V/6V) Cost saving through automatic air flow control which provides each workplace with intelligent air flow regulation regardless of th
Volume Extraction / Technical Data Standard systems Systems with high gas filter volume 1–2 workplaces 1–2 workplaces up to 2 workplaces Zero Smog 2 MG 130 MG 100S Dimensions L x B x H (mm / in) 360 x 330 x 415 mm 14,17 x 12,99 x 16,33 in 460 x 210 x 500 mm 18,11 x 8,26 x 19,68 in 460 x 210 x 610 mm 18,11 x 8,26 x 24,15 in Weight (kg / lb) 9 kg / 19.8 lb 11 kg / 24.3 lb 15 kg / 33.
Central system with automatic flow control up to 2 workplaces up to 4 workplaces up to 8 workplaces MG 140 Zero Smog 4V Zero Smog 6V Dimensions L x B x H (mm / in) 350 x 335 x 655 mm 13,77 x 13,18 x 25,78 in 345 x 325 x 505 mm 13,58 x 12,79 x 19,88 in 460 x 460 x 665 mm 18,11 x 18,11 x 26,18 in Weight (kg / lb) 18 kg / 39.7 lb 19 kg / 41.9 lb 40 kg / 88.
Volume Extraction Zero Smog 2 Attributes Economical unit purifies air up to 2 workplaces Applications: Hand soldering Heavy duty and general soldering Fine dust Easy filter exchange Quick and simple installation Portable fume extraction unit Fine dust pre-filter M5 Particle filter E12 and active carbon foam The fume extraction unit Zero Smog 2 is easy to install and operate. It is designed as a small, economical central system for two workplaces. The Zero Smog 2 is available in a beneficial kit.
MG 130 Attributes Unit purifies air up to 2 workplaces Applications: Filter alarm and 3 steps speed control Hand soldering Heavy duty and general soldering Gluing, cleaning, filling Fine dust MEK VOC Small design 100–240 power supply Fine dust pre-filter F7 Particle filter H13 with wide band gas filter The fume extraction unit MG 130 Kit is easy to install and operate. Is supplied complete with flexible arms, ready to place close to the workbench. Scope of supply Technical Data Max.
Volume Extraction MG 100S Attributes Unit purifies air at up to 2 workplaces Applications: High Gasfilter volume Hand soldering Gluing, cleaning, filling Fine dust MEK VOC Electronic filter control with filter alarm Variable speed setting Minimized foot print Switching power supply 100 – 240 V Optimized filter lifetime MEK SOLVENTS/VOC CLEANROOM Can be equipped with a special filter suitable for different applications.
MG 140 Attributes Unit purifies air at up to 2 workplaces Applications: High gasfilter volume Hand soldering Heavy duty and general soldering Gluing, cleaning, filling Fine dust MEK VOC Clean room Electronic filter control with alarm function Variable speed setting 3 Step Filter System Quick and simple installation 4 Wheels for easy movement Switch power supply 100 – 240V MEK SOLVENTS/VOC CLEANROOM Can be equipped with a special filter suitable for different applications.
Volume Extraction Zero Smog 4V Attributes Unit purifies air at up to 4 workplaces Applications: Constant Flow Control (CFC) guarantees automatical air flow regulation for each working place independent of the connected workplaces Hand soldering Heavy duty and general soldering Gluing, cleaning, filling Fine dust MEK VOC Electronic filter control with optical and acoustical filter alarm Efficiency test via USB port 4 wheels to allow easy movement of the unit Remote control via RS 232 port Low noise leve
Zero Smog 6V Attributes Unit purifies air at up to 8 workplaces Applications: The Constant Flow Control (CFC) guarantees optimal air flow regulation for each working place independent of the connected workplaces Hand soldering Heavy duty and general soldering Gluing, cleaning, filling Fine dust MEK VOC Clean room Efficiency test via USB port Electronic filter control with optical and acoustical filter alarm 4 wheels to allow easy movement of the unit Remote control via RS 232 port Low noise level Fine
Installation Options with Easy-Click-System Installation option for a central system on a soldering work bench with Zero-Smog 4V Extraction hose, 3m 700-3051-ESD Extraction arm, 1 m 0F10 Total pipe length max. 15 m (590.
Clean Bench Concept CBC-A Applications: The air curtain cabinet CBC-A has a unique ventilation concept that separates the operator from the process by a dual air curtain system, giving unlimited accessibility on the workbench. It stands directly on the workbench and is easily connected to WellerFT mobile filter system or to central ventilation. Soldering Gluing, cleaning, filling Laboratories Technical Data Height, int. / ext. 525 / 625 mm Width, int. / ext. 1.120 / 1.275 mm Depth, int. / ext.
Acryl Exhaust Cabinets The ESD safe WESDA Acryl exhaust cabinets are designed to store components during the drying time after gluing or epoxy resin filling processes. The gas emissions are extracted by an extraction unit connected via an easy click 60 hose adapter at the back of the cabinet. ESD safe WESDA 402 WESDA 402 Acryl Extraction cabinet 400 Ltr. Acryl Extraction cabinet 400 Ltr. Order No. FT91000021 Needed Accessories: Order No.
Extraction Hood Extraction Hood Top WEHT Extraction Hood Top for applications where fumes spread rapidly due to a drafty work environment. The hood can enclose the source, enabling fumes to be captured before they contaminate the workplace. Technical Data Zero Smog 4 V Kit Extraction Hood Top Housing PET not ESD safe Dimensions (L x W x H) 860 x 510 x 460 mm 33,8 x 20,0 x 18,1 in Scope of supply 700-3051-ESD T005 36 606 99 Order No.
Fume Extraction / Pressure Drop Extraction Arms from WellerFT feature very slow pressure drop and are excellent for connecting to central ventilation systems. The diagram below shows the pressure drop in some of the standard arms.
Easy-Click 60 Extraction Arms Extraction arm for application with less space Kit 1 WF 32 ESD safe Order No. Description T005 87 627 70 Easy-Click 60 extraction arm with sloped nozzle ø 60 mm, length 1 m, Ø 32 mm, stop valve Consists of: Extraction arm with funnel nozzle T005 36 574 99 Stop valve with bench mounting brackets 700-3051-ESD Extraction hose, flexible, 3 m, Ø 60 mm T005 36 580 99 Extraction arm Ø 32 mm, 1 m T005 87 628 34 Sloped Nozzle Kit 1 WF Funnel ESD safe Order No.
Easy-Click 60 Extraction Arms 2 joint arm and sloped nozzle 39 0 mm 213 mm Kit 1S Sloped Nozzle Order No. Description T005 36 579 99 Easy-Click 60 2 joint aluminium extraction arm with sloped nozzle, stop valve, length 1,5 m 231 mm Consists of: T005 36 598 99 2 joint arms with stop valve and bench mounting brackets 700-3051-ESD Extraction hose, flexible, 3 m, Ø 60 mm OFO7 Flex. extraction arm Ø 60 mm, 0,7 m FT-NL Sloped nozzle Kit 1S Funnel Nozzle Order No.
1 Joint Arm 1 Joint Extraction Arm Order No. Description T005 87 627 47 Easy-Click 60 1 joint aluminium extraction arm with valve and bench mounting brackets 231 mm mm 213 2 Joint Arm 39 2 Joint Extraction Arm m 0m Description T005 36 598 99 Easy-Click 60 2 joint aluminium extraction arm with valve and bench mounting brackets ESD safe 231 mm 213 mm Order No. ESD safe Ball Joint Arm Ball Joint Extraction Arm 281 mm 1 Joint Double Arm m 213 Order No.
Easy-Click 60 Extraction Arms 1 Joint Extension 2 20 mm Extension Rotating Joint Order No. Description FT-3417 Easy-Click 60 extension joint rotating for all Easy-click aluminium extraction arms 213 mm ESD safe Z Z drehbar 1 Joint Extension ESD safe 105 –235 mm Order No.
Volume Extraction Accessories WF 32 Extraction Arm, Ø 32 mm, with nozzle Order No. Description T005 36 580 99 ESD microscope extraction arm, flexible, Ø 32 mm, aluminium nozzle sloped 45°, length 1 m Flexible Extraction Arm, Ø 32 mm Order No. Description 3-0F05 Flexible, adjustable arm, Ø 32 mm, length 0,5 m 3-0F07 Flexible, adjustable arm, Ø 32 mm, length 0,7 m 3-0F15 Flexible, adjustable arm, Ø 32 mm, length 1,5 m Flexible Extraction Arm, Ø 60 mm Order No.
Volume Extraction Accessories Extraction Arm Accessories Order No.
Accessories Order No. Description 700-3026 Cleaning Brush with Ø 60 mm flexible arms ESD safe T005 87 627 67 Easy-Click 60 hose connector male, straight for ZS 4V, ZS 6V, WFE 2S, WFE 4S and pre-filter box ESD safe T005 87 627 69 Easy-Click 60 hose connector male, angle 90° for ZS 4V, ZS 6V, WFE 2S, WFE 4S and pre-filter box Extraction hose ESD safe Order No. Description 700-3040-ESD Easy-Click 60 extraction hose, Ø 60 mm incl.
Volume Extraction Accessories Accessories Easy-Click 60 Order No. Description T005 87 627 55 Easy-Click 60 male adapter for hose extension, Ø 60 mm T005 87 627 72 Easy-Click 60 female adapter T005 87 627 73 Easy-Click 60 male adapter 90° T005 87 620 36 Extraction hose 60 m heavy construction, sold by meter (max.
Accessories Installation Volume Extraction Order No.
Volume Extraction Accessories Order No. Description T005 36 574 99 Easy-Click 60 Stop valve Table connector for 60 mm (2.36 in) flex arm and extraction hose including air flow valve and 2 bench mounting brackets, male / male T005 36 575 99 Bench mounting brackets, 2 x Maximum width of clamp 100 mm (3.93 in), Ø 100 mm (3.
Extraction Units Accessories Exhaust accessories to blow waste air out of a building Order No. Description T005 87 359 20 Exhaust adapter of pipe 100 to fume extraction unit WFE 20D, ZS 2OT T005 87 358 40 Exhaust adapter of pipe 100 to fume extraction unit WFE 4S, ZS 6V T005 87 359 15 Exhaust adapter of pipe 75 for fume extraction unit WFE 2S, ZS 4V Remote control for tip and volume extraction units Order No.
Tip Extraction Weller FE (Fume Extraction) soldering irons have a smoke tube adapted to the handle. When soldering the tube is positioned directly above the tip and collects any fumes produced. Fume extraction irons can be connected to the Weller FT 12 and WFE P / WFE2P systems (both table top units driving up to 2 irons) or ZS 20T – a mobile unit driving up to 20 irons.
Tip Extraction Units Characteristics FE (Fume Extraction) soldering irons extract fumes directly at the soldering tip. Filter condition warning – LED on the unit or remote control via RS 232 and PC (ZS 20T). Less airflow and high vacuum, up to 12.000 Pa for efficient fume extraction. Variable electronically controlled pump speed, adjustable at the unit or by remote control via RS 232 and PC (ZS 20T). Maximum bridging distance 200 m (656 ft.), ZS 20T requires Weller pipe system 50.
Tip Extraction Units FT 12 Attributes Up to 2 FE soldering irons can be connected Small, portable, compressed air driven fume extraction unit Maintenance-free compressed air converter Portable unit for stand alone applications for industrial long terme use The fume extraction unit FT 12 requires clean and oil-free compressed air. The vacuum is generated by a maintenance-free compressed air converter. The contaminated air is purified by a pre-filter and main filter system.
WFE P / WFE2P Attributes Up to 2 FE soldering irons can be connected Small, portable, electrically driven fume extraction unit Electric vacuum pump to produce the required vacuum 2 power stages for higher extraction perfomance with 2 FE soldering irons Portable unit for stand alone applications The Weller WFE P is a line voltage fume extraction unit designed to run with one or two FE (Fume Extraction) soldering irons.
Tip Extraction Units Zero Smog 20T Attributes Up to 20 FE soldering irons can be connected Mobile, powerful, electronically driven fume extraction unit Electric driven, maintenance free turbine produces the required vacuum 4 wheels to allow easy movement of the unit Mobile unit for central and stand alone applications Central installation for pipe systems up to 200 m (656 ft.) Characteristics Two operating modes: Mode 0: Vacuum regulated to 10.
Tip Extraction Accessories FE (Fume Extraction) Soldering Irons ESD safe The smoke absorption tube is integrated into the handle. It can be placed over the joint when soldering but can be retracted when access to the joint is a problem and can also be removed for cleaning. FE 75 iron is temperature controlled, ergonomic and allow precise handling. These electronically controlled iron can be driven from any Weller FE 80 W power unit compatible with the rating of the iron or any Weller station.
Tip Extraction Accessories 40 Order No. Description 001-0043-ESD Clip-on kit universal (model 3) for soldering irons from ERSA, Hakko, Weller, Metcal etc.
Accessories for workbench installations Order No. Description T005 36 316 99 Extraction hose 40, 1 m (39.37 in), Ø 40 mm (1.5 in) complete with 2 connecting elements for direct connection of unit (WFE 20D) ZS 20T to pipe system 50, plastic, grey/black, flexible T005 36 414 00 Extraction hose 40, Ø 40 mm (1.
Tip Extraction Accessories Safety Rests with Stop+Go function for FE Irons with FT 12 or WFE P ESD safe 42 The Weller safety rests with Stop+Go function are recommended accessories for FE irons using the WFE or WFE P extraction units. A fibre optic sensor switches the extraction unit on when the FE iron is removed from the safety rest and when the FE iron is replaced in the safety rest, after a short delay to gather the fumes from any solder on the tip it switches the unit off.
Order No. Description T005 15 167 99 KHE 81 Basic unit electric (for WFE P) safety rest with Stop+Go function for soldering irons WSP 80, WP 80, WP 120 with fibre optic sensor T005 15 161 72 WDH 10T OPTO Second safety rest for KHE / KHP with fibre optic sensor for extending to 2 workplaces T005 15 152 99 WDH 30 Safety rest for FE 75 and LR 21, LR 82 and TCPS with FE attachment Cord Support The cord support keeps the soldering iron cord out of the direct working area.
Pipe Systems Pipe System 50 Tip Extraction Pipe System 70 Volume Extraction Tip extraction systems demand a high quality, constant level of vacuum across the installation. To achieve this it is necessary to use a pipe system with a relatively small diameter. The Weller pipe system 50 allows extraction installations of up to 200 m (656 ft.) when used with the ZS 20T unit in a stand alone system. The pipe sections are designed to join together and have internal sealing bushes.
Tip Extraction Installation Options Table top solution with WFE P KH E Stop + Go-support WFE P soldering iron desoldering iron Installation option for Zero Smog 20T decentralized system central system to about 50 m Right angle pipe 50 T005 36 322 99 Pipe 50 T005 36 323 99 Double socket 50 T005 36 319 99 Connection nipple for extraction hose 5 mm T005 36 338 99 Extraction hose 40 T005 36 316 99 T-piece 50 (2 x 90) T005 36 344 99 Connecting nipple for extraction hose 5 mm T005 36 338 99 Pipe 50
Accessories Filters Filter Class Recommended Application M5 For standard applications F7 For applications with high flux or dust content For applications with high flux or dust content E12 / H13 Gas For applications with extracting adhesive fumes and solvents applications Spare Filter Compressed air cleaning filter for WFE, WFE P, WFE2P, FT 12, FT 12-PF Order No.
Medium dust filter M5 M5 Order No. Description T005 87 358 37 Medium dust filter M5 for ZS 20T / WFE 20D, FC 800 and ZS 6V / WFE 4S, 10 pcs T005 87 359 37 Medium dust filter M5 for WFE 2S, ZS 4V, 10 pcs T005 87 627 03 Medium dust filter M5 for WFE 2ES / CS, ZS 2, 10 pcs Fine dust filter F7 F7 Order No. Description T005 87 358 36 Fine dust filter F7 for ZS 20T / WFE 20D, FC 800 and ZS 6V / WFE 4S, 10 pcs T005 87 359 38 Fine dust filter F7 for WFE 2S and ZS 4V, 10 pcs Compact filter Order No.
Accessories Filters Adhesive fume filter Order No. Description T005 87 358 95 Wide Band Gas Filter for ZS 4V,WFE 2S, WFE 2ES (50 % active carbon, 50 % Chemisorb) Filterset E12 for WFE 2ES / CS, ZS 2 Order No. Description T005 87 627 01 Filterset E12 with 10 pre-filter M5, particle filter E12 and wide band gas filter (10 % active carbon) Pocket filter F7 Order No.
Replacement filters for MG filter systems MG 140 Order No. Description 145-2000-ESD Particle filter H13 and gas filter MG 140, Standard 145-2002-ESD Particle filter H13 and gas filter MG 140, Cleanroom 145-2012-ESD Particle filter H13 and gas filter MG 140, Solvents / VOC 145-2003-ESD Particle filter H13 and gas filter MG 140, MEK MG 100 / MG 100S / MG 80S Order No.
Accessories Filters Pre-filter MG-series F7 Order No. Description 145-4000 Pre-filter MG 140 / F8 (2 pcs) 200-4000 Pre-filter MG 200 / F8 (1 pcs) 450-2000 Pre-filter MG 400 / F8 (2 pcs) 130-2010 Pre-filter MG 130 (5 pcs) FT 13 Order No. Description 210-0323-ESD Top filter FT 13 210-0310 Top filter FT 13 (model 93) T0053642199 Filter discs FT 13 (3 pcs) MP 140 Order No. Description 140-2000-ESD Particle filter E12 MG 140 Pre-filter for MP 140 / MG 100 Order No.
Replacement filters for discontinued MG filter systems MG 75 Order No. Description 750-2000-ESD Particle filter H13 and gas filter MG 75, Standard 750-2002-ESD Particle filter H13 and gas filter MG 75, Cleanroom 750-2003-ESD Particle filter H13 and gas filter MG 75, MEK MG 95 Order No.
GERMANY ITALY USA Weller Tools GmbH Carl-Benz-Straße 2 74354 Besigheim Apex Tool S.r.l.
