Advanced User Guide

Part number 550-100-160/0715
– 10 –
Fast-Track Setup — Steps
The WIZARD must be used when using the Fast-Track Setup procedure. This is necessary to ensure that all required settings
are made. In addition, all instructions in the Evergreen boiler manual must be followed completely. Failure to comply could
result in severe personal injury, death or substantial property damage.
Step 1
Mechanical
s )NSTALLBOILERSPEREvergreenBOILERMANUALANDALL
APPLICABLECODESINCLUDINGVENTAIRPIPINGANDWATER
PIPING
s 3EESUGGESTEDPIPINGINTHISMANUALANDBOILERMANUAL
%ACHBOILERmustBECONNECTEDWITHPRIMARYSECONDARY
PIPINGANDSUPPLIEDWITHABOILERCIRCULATOR
s !SSHOWNINTHESUGGESTEDPIPINGEXAMPLES$(7TANKS
CANBEEITHERPIPEDDIRECTLYOFFOFINDIVIDUALBOILERSORASA
SEPARATEZONEINTHEHEATINGSYSTEM
s 3EEPAGEFORADDITIONALINFORMATIONONMULTIPLEBOILER
INSTALLATIONOPTIONS
Step 2
Electrical
&ORDETAILSSEEFIELD WIRINGINFORMATIONBEGINNINGON
PAGE
BOILER POWER SUPPLY
s #ONNECTMINIMUM6!#POWERTOBOILERASDIRECTEDON
THEBOILERWIRINGDIAGRAMONBOILERANDONPAGE
INPUTS & OUTPUTS
s %ACHBOILERPROVIDESTHREEINPUTOUTPUTPAIRS)NPUTCIRCUITS
ARE6!#$/./4APPLYVOLTAGE5SEDRYCONTACTSONLY
/UTPUTSARE6!#AMPSMAXUSERELAYSIFLOADS
EXCEEDAMPSORIFOUTPUTSMUSTBE6!#ORMUSTBE
ISOLATEDCONTACTS
s 4HEINPUTOUTPUTSCANBEUSEDWITHZONETHERMOSTATSAND
ZONECIRCULATORSORZONEVALVESREQUIRESISOLATIONRELAYS
UNLESSVALVESARE6!#PROVIDINGUPTOTHREEZONESPER
BOILERONAMULTIPLESYSTEM
s %ACHBOILERALSOPROVIDESA6!#OUTPUTFORITSBOILER
CIRCULATOR5SEARELAYIFCIRCULATORREQUIRESFORTHAN
AMPS
s )FASYSTEMPUMPISTOBEOPERATEDBYTHEEvergreen
CONTROLSCONNECTTHEPUMPTOANYOFTHEAVAILABLEOUTPUTS
4HESYSTEMPUMPCANBEACTIVATEDBYAREMOTECONTACTOR
CANBEAUTOMATICALLYACTIVATEDONHEATDEMAND3ETUPFOR
PUMPOPERATIONISDONEINTHE!#4)6!4%/54054SCREENOF
THE7):!2$
SENSORS
s #ONNECTANOUTDOORSENSORSYSTEMSUPPLYSENSORAND
SYSTEMRETURNSENSORTOATLEASTONEOFTHEBOILERSINA
MULTIPLEBOILERSYSTEM
s 0REFERABLYCONNECTOUTDOORSYSTEMSUPPLYANDSYSTEM
RETURNSENSORSTOMORETHANONEBOILERTOPROVIDE
REDUNDANCY)FONEOFTHESENSORSFAILSTHEMASTERBOILER
%VERGREENCONTROLAUTOMATICALLYLOOKSFORANAVAILABLE
SENSOR
MULTIPLE BOILER COMM CABLES
s &ORMULTIPLEBOILERSCONNECTBOILERTOBOILER
COMMUNICATIONCABLESASDIRECTEDONPAGE
ADDITIONAL INFORMATION
s &ORmOWSWITCHOR#!$INTERLOCKWIRINGSEEPAGE
s &OREXTERNALLIMITCONNECTIONSSEEPAGE
s &ORLOWWATERCUTOFFCONNECTIONSSEEPAGE
s &ORn6$#INPUTSSEEPAGE
ZONING METHODS
s 3EEWIRINGANDCONTROLSETUPINFORMATIONFORTYPICALZONING
APPLICATIONSBEGINNINGONPAGE
s 3EEEXAMPLESYSTEMSBEGINNINGONPAGE
Step 3
POWER ON
Follow all instructions in the Evergreen
boiler manual, including all pre-start-up
inspections and final checks.
s 4URN/&&THEMANUALGASCOCKATTHEBOILERTOPREVENTGAS
mOWDURINGSETUP
s 4URNTHEBOILER/./&&SWITCHTO/.
s &OLLOWTHEPROMPTSONTHESCREENTOREACHTHE"/),%2
3%44).'3INITIALSTARTUPSCREEN
s 3EE&IGUREPAGEFORNAVIGATIONINFORMATION.OTETHAT
THESCREENSEQUENCECHANGESAFTERINITIALSETUPASSHOWN
Step 4
WIZARD
s 3ELECTTHESTART WIZARDOPTIONFROMTHE
INITIALSCREENBOILER SETTINGSMENUSEE
&IGUREPAGE
s 5SEONSCREENHELPASNEEDED&ORADDITIONALINFORMATION
SEEDETAILSINTHISMANUAL
s DO NOTSELECTSKIP WIZARD UNLESSTHECONTROLIS
TOBECONlGUREDMANUALLY
SINGLE BOILERS — Set up the control
following instructions in the
Evergreen
boiler manual. If ADVANCED settings
are required, change to ADVANCED
mode from the CONTRACTOR menu.
See ADVANCED mode setup information
elsewhere in this manual.
Step 5
Finish setup
s 3OMEADDITIONALCONTROLSETTINGSMAYNEEDTOBECHANGED
DEPENDINGONTHEAPPLICATION
s 3EEEXPLANATIONOFEvergreenCONTROLOPERATIONAND
SETTINGSBEGINNINGONPAGE
s For high-demand loads requiring fast
response, such as network DHWACCESSTHE
.%47/2+02)/2)49SCREENFORTHEASSIGNEDPRIORITYSEE
&IGUREPAGE#HANGETHE-)."/),%23TOTHE
NUMBEROFBOILERSNEEDEDFORPEAKLOAD
Step 6
Start-up
s !PPLYTHEEvergreenBOILERMANUALINSTRUCTIONSTOVERIFY
THEINSTALLATIONANDTOSTARTUPTHEBOILERUSINGCOMBUSTION
TESTINSTRUMENTSASDIRECTED
CONDENSING GAS BOILER — Advanced Manual
™