User Guide

Part number 550-100-400/0717
108
Annual startup and general maintenance
&IGUREService and maintenance schedules
Service technician
(see following pages for instructions)
Owner maintenance
(see Ultra User’s Information Manual for instructions)
!..5!,34!24503EE&IRSTYEARSPECIALINSPECTION
General:
s 2EPORTEDPROBLEMS
s )NSPECTINTERIORCLEANANDVACUUMIF
NECESSARY7!2.).'NOSOLVENTS
s #LEANCONDENSATETRAPANDlLLWITHFRESHWATER
s #HECKFORLEAKSWATERGASmUECONDENSATE
s #HECKSYSTEMWATERCHEMISTRYINHIBITORLEVEL
ANDANTIFREEZECONCENTRATIONIFUSED
s 6ERIFYmUEANDAIRLINESINGOODCONDITIONAND
SEALEDTIGHT
s #HECKSYSTEMWATERPRESSURESYSTEMPIPING
EXPANSIONTANK
s #HECKCONTROLSETTINGS
s )GNITIONELECTRODECLEANWITHSTEELWOOLAND
REPOSITIONREPLACEIFWORN
s )GNITIONANDGROUNDWIRING
s 7IRINGANDCONNECTIONS
s 0ERFORMSTARTUPCHECKOUTANDPERFORMANCE
VERIlCATIONBEGINNINGWITH3TARTUPlLLTHE
SYSTEMPAGE
s &LAMEINSPECTIONSTABLEUNIFORM
s &LAMESIGNALSEE&IGUREPAGE
s #LEAN.ANOGATECOATED HEATEXCHANGERIFmUE
TEMPISMORETHANª&ABOVERETURNWATER
TEMP
s )NSPECTJACKETFRONTDOORGASKETSREPLACEIF
NECESSARY
Additional if combustion or
performance indicate need:
s #LEANHEATEXCHANGER PAGE
s 2EMOVEANDCLEANBURNERUSINGCOMPRESSED
AIRONLY
s 6ACUUMTHEBLOWER
Review:
s 2EVIEWWITHOWNER
$AILY
s #HECKBOILERAREA
s #HECKAIROPENINGS
s #HECKPRESSURETEMPERATUREGAUGE
s 6ERIFYBOILERFRONTDOORISSECURELYIN
PLACE
-ONTHLY
s #HECKVENTPIPING
s #HECKAIRPIPING
s #HECKRELIEFVALVE
s #HECKCONDENSATEDRAINSYSTEM
s #HECKAUTOMATICAIRVENTSIFUSED
0ERIODICALLY
s 4ESTLOWWATERCUTOFFIFUSED
%VERY
MONTHS
s #HECKBOILERPIPINGGASANDWATER
s /PERATERELIEFVALVE
%ND
OFSEASON
s 3HUTBOILERDOWNUNLESSBOILERUSED
FORDOMESTICWATER
Follow the service and maintenance procedures given throughout this manual and in component literature shipped
with the boiler. Failure to perform the service and maintenance could result in damage to the boiler or system. Failure to
follow the directions in this manual and component literature could result in severe personal injury, death or substantial
property damage.
®
SERIES 4 GAS-FIRED WATER BOILER — Boiler Manual