Install Instructions

Part number 550-100-090/1113
GAS-FIRED WATER BOILER — Boiler Manual
14
Using with Weil-McLain PLUS LINE water heaters
See !15!0,53 - Product Manual for typical water piping.
PLUS DHW installation — quick-selection
The information in this section is for usage of Ultra boilers
with Weil-McLain PLUS indirect water heaters.
For dedicated DHW applications, use the circulator supplied
with the boiler to circulate to the water heater as shown in
this section.
By default, the U-Control Module turns off space heating dur-
ing DHW heating (if DHW input is priority 1). The boiler cir-
culator will turn off, preventing hot water from circulating to
the system (optional timeout setting can be used to override).
DO NOT use a closed-type expansion tank on a system with
a Weil-McLain PLUS water heater. The water heater must use
an automatic air vent. Operation of the automatic air vent
will deplete air in the piping, causing the expansion tank to
waterlog. Always use a diaphragm- or bladder-type expansion
tank with PLUS water heaters.
1. Follow the guidelines on this page and page 15 to connect the water
heater to the boiler. Use Figure 8 for dedicated water heating-only
applications. Use Figure 9 and Figure 10, page 15 for combined space
heating/water heating applications.
See ADVANCED INSTALLATION section for additional piping information and applications.
&IGURE Use the table below to size DHW loop piping and select a circulator (see ADVANCED section for other DHW tanks)
"OILER
5LTRA
0ARTIALLOADSEE&IGUREAND&IGUREPAGE
COMBINEDSPACEHEATINGWATERHEATINGAPPLICATION
$EDICATEDBOILERSEE&IGURE
WATERHEATINGONLY
0,53
MODEL
'0- -"(

'0(

(EAD
LOSSFT
$(7
PIPESIZE
#)2# 0,53
MODEL
'0- -"(

'0(

(EAD
LOSSFT
$(7
PIPESIZE
#)2#

-"(
40 6.5 71/71 160/124 8.5 1 007 40 6.5 71/71 160/124 8.5 1 007
60 6.5 71/71 168/132 8.5 1 007 60 6.5 71/71 168/132 8.5 1 007
80 6.5 71/71 176/140 8.5 1 007 80 6.5 71/71 176/140 8.5 1 007

-"(
40 10.1 94/94 217/154 17.0 1¼ 0014 40 6.4 94/86 203/141 8.6 1 007
60 6.4 94/94 211/162 8.6 1 007 60 6.4 94/94 211/162 8.6 1 007
80 6.4 94/94 219/170 8.6 1 007 80 6.4 94/94 219/170 8.6 1 007

-"(
40 12.1 119/98 248/160 15.9 1¼ 0014 40 12.1 119/98 248/160 15.9 1¼ 0014
60 12.1 139/120 295/220 15.9 1¼ 0014 60 12.1 139/120 295/220 15.9 1¼ 0014
80 12.1 139/139 305/230 15.9 1¼ 0014 80 12.1 139/139 305/230 15.9 1¼ 0014

-"(
40 13.5 120/100 251/162 15.2 1¼ 0014 40
Not recommended — boiler capacity
exceeds maximum output of water heater
60 18.4 169/128 350/207 23.7 1½ 1400-20 60
80 13.5 207/207 430/325 15.2 1¼ 0014 80 13.5 207/207 430/325 15.2 1¼ 0014

-"(
40 13.1 120/100 250/162 9.7 1¼ 0010 40
Not recommended —
boiler capacity exceeds
maximum output of water heater
60 19.3 170/129 351/208 11.7 1½ 0014 60
80 24.9 252/252 510/381 18.4 1½ 1400-20 80

-"(
40 13.1 120/100 250/162 9.7 1¼ 0010 40
60 19.3 170/129 351/208 11.7 1½ 0014 60
80 24.9 320/253 636/382 18.4 1½ 1400-20 80
&IGURE Ultra boiler with Ultra PLUS or PLUS
water heater — dedicated water heating
application, typical piping schematic
2. The PLUS water heater can also be installed as one
of the zones in the system. This method, however,
requires flow through the main system even during
the summer (non-space heating) months. Piping
as shown in Figure 9 and Figure 10, page 15 allows
isolation of flow to just the water heater piping
during non-heating periods.