Install Instructions
CG
i
GAS-FIRED
wATER
BOILER-
sERIEs
a-
Boiler
Manual
lOa
Service and maintenance - schedule
(
VERIFY PROPER OPERATION AFTER SERVICING
Table 8 Servi
ce
and maintenance schedules
Service
technician
(see following
pages
for
instructions)
Inspect
:
Reported problems
Bo
iler area
•
Air
openings
• Flue
gas
vent
sys
tem
(a
nd
air
piping)
• Pilot and main burner flam
es
•
Wa
t
er
pipi
ng
Boiler heating surfaces
•
Bur
ners, base and inlet
air
box
• Condensate drain syst
em
Service:
• Inducer
mot
or
• Oiled-bearing circulators
• Temperat
ur
e sensor
Start-up:
• Perform start-up
per
manual
Check/test:
• Gas piping
• Co
ld
fill and operating pressures
• Air vents a
nd
air e
lim
ination
Lim
it
controls and cutoffs
Expansion t
ank
Boiler relief valve
Review:
Review w
it
h
ow
n
er
Owner
maintenance
(see CGi User's Information
Manua
l
for
instructions)
• Check
bo
iler area
• Check a
ir
openin
gs
• Check
bo
iler pressure
temperature gauge
• Check
bo
iler interior piping
• Check venting system
• Check a
ir
vents
• Check
bo
iler relief valVe
•
Check condensate drain system
• Check automa
ti
c a
ir
vents
(H
used)
• Test low water cut
off
(H
used)
• Oil
indu
cer
moto
r
• Operate relief valve
• Shut
down procedure
Follow the Service
and
maintenance proced
ur
es
given
th
roughout
th
is m
an
ual
and
in
com
-
ponent
li
tera
tur
e shipped
with
the
bo
iler. Failure
to
perfom
1 the service and mai
nt
enance
could
result
in
damage
to
the boiler
or
system. Fail
ur
e
to
follow the directions in
this
manual
and component literature could
res
ult in
severe
personal
injury
, death or substantial property
damage.
Part Number
550-
1
42-7
80/0712 45