User`s manual

11
17. Attach the Left Pull-up Arm (75) and the Right
Pull-up Arm (77) to the Assist Upright (74)
with two 5/16” x 2 3/4” Bolts (11) and two
5/16” Nylon Locknuts (3).
Attach the Left Dip Arm (78) and the Right Dip
Arm (79) to the Assist Upright (74) with two
5/16” x 2 3/4” Bolts (11) and two 5/16” Nylon
Locknuts (3).
Wet the end of the Left Pull-up Arm (75) with
soapy water. Slide a Long Handgrip (80) onto
the Left Pull-up Arm.
Slide a Long Handgrip (80) onto the Right
Pull-up Arm (77), onto the Left Dip Arm (78),
and onto the Right Dip Arm (79) in the same
manner.
Press two 1 1/4” Round Inner Caps (109) into
the Left Pull-up Arm (75) and into the Right
Pull-up Arm (77).
Press a 1 1/4” Round Inner Cap (109) into the
Left Dip Arm (78), and into the Right Dip Arm
(79).
18. Locate and open the parts bags labelled
“CABLE ASSEMBLY” and “PULLEYS.”
During steps 19 through 39, refer to the
CABLE DIAGRAMS on pages 26–27 of this
manual to verify proper cable routing. Before
beginning this section, fully unwind the four
Cables. Identify the four Cables by comparing
the lengths and ends of the Cables. The
approximate length of each Cable is listed (in
inches) after the key number in the drawing.
IMPORTANT: While assembling the cables,
do not overtighten the bolts and nuts
attaching the pulleys. The pulleys must be
able to turn freely.
19. Locate the High Cable (58). Wrap the High
Cable around a 3 1/2” Pulley (15). Attach the
Pulley to the Top Frame (55) with a 3/8” x
3 3/4” Bolt (88) and a 3/8” Nylon Locknut (21).
Be sure that the end of the Cable with the
ball is on the indicated side of the Pulley
and that the Cable is between the Pulley
and the hook.
19
55
21
58
Ball
Hook
17
75
74
78
18
23—79”
58—147”
72—190”
99—64”
ARM ASSEMBLY
CABLE ASSEMBLY
18
38. Locate the Leg Press Cable (99). Attach the
end of the Leg Press Cable to the Long “U”-
Bracket (57) with a 1/4” Nylon Locknut (2) and
a 1/4” Flat Washer (10). Do not completely
tighten the Nylon Locknut. It should be
threaded onto the end of the Cable only a
couple of turns, as shown in the inset
drawing.
Wrap the Leg Press Cable (99) around a
3 1/2” Pulley (15). Attach the Pulley to the Leg
Press Upright (56) with the 3/8” x 3 3/4” Bolt
(88), a 3/8” Flat Washer (9), and a 3/8” Nylon
Locknut (21). The ball on the Cable must be
on the indicated side of the Pulley. Be sure
that the Cable and Pulley move smoothly
and that the Cable is between the Pulley
and the welded rod.
39. Attach the Press Bracket (94) to the Leg
Press Arm (96) with a 5/16” x 3” Bolt (111)
and a 5/16” Nylon Locknut (3).
Wrap the Leg Press Cable (99) around a 3 1/2”
Pulley (15). Attach the Pulley to the Press
Bracket (94) with the 3/8” x 2” Bolt (12) and a
3/8” Nylon Locknut (21).
Slide a 5/16” Flat Washer (8) onto a 5/16” x
2 3/4” Bolt (11). Insert the Bolt through the
lowest hole in the Rear Seat Frame (100)
from the indicated side. (Note: The three
holes are for cable adjustment.) Tighten a
5/16” Nylon Jam Nut (93) onto the Bolt. Slide
the end of the Leg Press Cable (99) onto the
end of the Bolt. Thread another 5/16” Nylon
Jam Nut onto the Bolt. Do not fully tighten
the second Jam Nut. There must be room
between the two Jam Nuts for the end of
the Cable to pivot.
39
CABLE ASSEMBLY
11
109
109
109
109
11
77
80
80
80
80
3
3
3
15
88
11
111
96
94
12
21
100
93
8
3
99
15
38
56
57
Ball
9
21
15
2
88
2
10
57
99
99
Welded
Rod
10
109
79