Model No. WESY41080 Serial No. Write the serial number in the space above for future reference. USERÕS MANUAL Serial Number Decal (Under Seat) QUESTIONS? As a manufacturer, we are committed to providing complete customer satisfaction. If you have questions, or if there are missing or damaged parts, we will guarantee complete satisfaction through direct assistance from our factory. TO AVOID UNNECESSARY DELAYS, PLEASE CALL DIRECT TO OUR TOLL-FREE CUSTOMER HOT LINE.
Table of Contents Important Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Before You Begin Thank you for selecting the versatile WEIDER PRO¨ 9835 Home Gym System. The WEIDER PRO¨ 9835 offers a selection of weight stations designed to develop every major muscle group of the body. Whether your goal is to tone your body, build dramatic muscle size and strength, or improve your cardiovascular system, the WEIDER PRO¨ 9835 will help you to achieve the specific results you want. Customer Service Department toll-free at 1-800-9993756, Monday through Friday, 6 a.m. until 6 p.m.
Assembly Note: This introduction will save you more time than it takes to read it! Identifying Parts To help you identify the small parts used in assembly, we have included a PART IDENTIFICATION CHART located in the center of this manual. Place the chart on the floor or work table and use it to quickly identify different parts as you open the packages for each step. Note: Some small parts may have been pre-attached for shipping. If a part is not in the parts bag, check to see if it has been pre-attached.
Frame Assembly 1 1. Before beginning assembly, make sure you have read and understand the information in the box above. 58 Locate and open the parts bags labeled ÒFRAME ASSEMBLY BAG ONEÓ and ÒFRAME ASSEMBLY BAG TWO.Ó Press a 2Ó Square Outer Cap (58) onto the indicated end of the Weight Base (14). Press a 2Ó Square Inner Cap (56) into the indicated end of the Weight Base. Insert four 5/16Ó x 2 1/2Ó Carriage Bolts (49) up through the Weight Base (14) and place it flat on the floor.
3. Press a 2Ó Square Inner Cap (56) into the end of the Top Frame (2). Press a 2Ó Square Inner Cap (56) into each side of the Butterfly Frame (3). Press two 1Ó Round Inner Caps (70) into the top of the Butterfly Frame. 3 Insert a 5/16Ó x 3Ó Bolt (92) through the bracket on the Butterfly Frame (3) and the Top Frame (2). Make sure that the Bolt is on the side shown. Tighten a 5/16Ó Nylon Jam Nut (91) with a 5/16Ó Washer (20) onto the Bolt.
5. Insert two Weight Guides (23) into each of the brackets on the Weight Base (14). 5 Slide a Weight Bumper (27) onto each of the Weight Guides (23). 90 Slide eight Weights (90) onto each set of Weight Guides (23). Make sure the pin grooves are on the indicated side of each stack of Weights. 90 Pin Grooves Pin Grooves 27 27 23 23 14 6. Press a Weight Tube Bumper (26) into each Weight Tube (25). 6 Insert a Weight Tube (25) into each stack of Weights (90).
7. Lubricate the insides of the holes in the Top Weights (24) as shown. Slide a Top Weight onto each set of Weight Guides (23). 7 24 Lubricate 24 Lubricate 23 23 8. Attach the Top Frame (2) to the Lat Upright (1) with two 5/16Ó x 2 3/4Ó Bolts (55), two 5/16Ó Washers (20) and two 5/16Ó Nylon Locknuts (40). Do not tighten the Nylon Locknuts yet.
10. Press a 2Ó Square Inner Cap (56) into each end of the Leg Press Arm (9). 10 56 A 56 9 56 56 11 Arm Assembly 11. Locate and open the parts bag labeled ÒARM ASSEMBLY.Ó 8 9 Attach the Leg Press Bumper (53) to the Front Seat Frame (8) with the 1Ó Tap Screw (72). 53 12. Press a 1Ó x 7/8Ó Plastic Bushing (54) onto each welded spacer on the Press Frame (12). Slide the Press Frame onto the Press Base (13) so that the Plastic Bushings are aligned with the indicated tube.
13. Attach a Press Arm (7) to one side of the Press Frame (12) with two 5/16Ó x 2 1/2Ó Bolts (39) and two 5/16Ó Nylon Locknuts (40). 13 7 39 Attach the other Press Arm (7) to the Press Frame (12) in the same manner. 40 7 12 14. Press a 1Ó Round Inner Cap (70) into one of the Press Arms (7). Press a 1 3/4Ó Square Inner Cap (48) into the Press Arm. 14 48 70 Repeat this step for the other Press Arm (not shown). 7 15. Lubricate both axles on the Butterfly Frame (3).
16. Press a 1 3/4Ó Square Inner Cap (48) into the lower end of the Left Arm (6). Wet the lower end of the Left Arm with soapy water. Slide a 10Ó Pad (45) onto the Left Arm. 16 6 Repeat this step with the Right Arm (5). 5 Note: The remaining parts from the parts bag labeled ÒARM ASSEMBLYÓ will be used in assembly step 55. 48 22 Cable Assembly 22 17 17. Locate and open the parts bags labeled ÒCABLE ASSEMBLYÓ and ÒPULLEYS.
19. Wrap the Butterfly Cable (89) around a 3 1/2Ó Pulley (82) as shown. Attach the Pulley and a Cable Trap (80) to the bracket on the Leg Press Upright (4) with a 3/8Ó x 2Ó Bolt (50) and a 3/8Ó Nylon Locknut (42). The Cable Trap must be oriented as shown and be positioned to hold the Cable in the groove of the Pulley. 19 42 4 82 50 80 89 20. Locate one of the pre-assembled pairs of Pulley Plates (31) and 3 1/2Ó Pulleys (82). 20 Route the Butterfly Cable (89) under the indicated 3 1/2Ó Pulley (82).
23. Find the Rear Cable (87)Ñthis is the shortest Cable. Slide one end of the Rear Cable onto the 5/16Ó x 3Ó Bolt (92). Thread another 5/16Ó Nylon Jam Nut (91) onto the Bolt, but do not fully tighten it. Leave enough room between the two Jam Nuts for the Cable to pivot. 24. See the inset drawing. Attach a 3 1/2Ó Pulley (82) and a Cable Trap (80) to the upper hole in a Large ÒUÓ Bracket (84) with a 3/8Ó x 2Ó Bolt (50) and a 3/8Ó Nylon Locknut (42). Make sure the Cable Trap is inside the Large ÒUÓ Bracket.
27. Find the Press Cable (88)Ñthis is the longest Cable. Attach the end of the Press Cable (88) to the Large ÒUÓ Bracket (84) with a 1/4Ó Nylon Locknut (44) and a 1/4Ó Washer (37). Do not completely tighten the Nylon Locknut. It should be threaded onto the end of the Cable so only a couple of threads are showing above the Nylon Locknut, as shown in the inset drawing. 27 44 37 84 44 88 37 84 88 28. Wrap the Press Cable (88) around a 3 1/2Ó Pulley (82).
30. Route the Press Cable (88) over the indicated 3 1/2Ó Pulley (82) attached to the Pulley Plates (31). The Cable must be routed from the direction shown. Refer to the inset drawing. Make sure the Cable is between the Cable Trap (80) and the Pulley. Make sure the Cable Trap is positioned to hold the Cable in place as shown in the inset drawing. 30 31 50 88 82 Tighten the 3/8Ó x 2Ó Bolt (50) and the 3/8Ó Nylon Locknut (42, not shown). 80 88 31. Route the Press Cable (88) around a 3 1/2Ó Pulley (82).
34. Route the Press Cable (88) around a 3 1/2Ó Pulley (82). Attach the Pulley and a Cable Trap (80) to the Press Frame (12) with a 3/8Ó x 3Ó Bolt (94), a 3/8Ó Washer (38) and a 3/8Ó Nylon Jamnut (43). 34 88 82 94 Make sure the Cable Trap (80) is turned to hold the Cable in place and that the Cable is between the Pulley and the crossbar on the Press Frame. 38 80 43 12 Crossbar 35. Wrap the Press Cable (88) around a ÒVÓ Pulley (81).
38. Note: The 3 1/2Ó Pulley (82) used in this step was attached in step 36. It is shown removed for easier part identification. 38 Route the Press Cable (88) around the 3 1/2Ó Pulley (82). Make sure the Cable Trap (80) is turned to hold the Cable in place and that the Cable is routed as shown. Tighten the 3/8Ó x 4 1/2Ó Bolt (74) and the 3/8Ó Nylon Jamnut (43). 43 82 80 88 74 39. Slide a 5/16Ó Washer (20) onto a 5/16Ó x 2 3/4Ó Bolt (55). Insert the Bolt into the Front Seat Frame (8).
42. Locate the remaining preassembled pair of Pulley Plates (31) and 3 1/2Ó Pulleys (82). 42 Route the High Cable (85) under the indicated 3 1/2Ó Pulley (82). The end of the Pulley Plates (31) with two holes should be downward. Refer to the inset drawing. Make sure the Cable is between the Cable Trap (80) and the Pulley, and that the Cable Trap is positioned to hold the Cable in place. 85 85 82 50 31 Tighten the 3/8Ó x 2Ó Bolt (50) and the 3/8Ó Nylon Locknut (42, not shown).
46. Remove the indicated 3/8Ó x 2Ó Bolt (50), the 3/8Ó Nylon Locknut (42), the 3 1/2Ó Pulley (82) and the Cable Trap (80) from the indicated Pulley Plates (31). Lay the Low Cable (86) over the Pulley. Re-attach the Pulley and the Cable Trap to the lowest hole in the Pulley Plates with the Bolt and the Nylon Locknut. Make sure the Cable Trap is turned to hold the Cable in place. 46 31 50 42 82 80 86 47. Wrap the Low Cable (86) around a 3 1/2Ó Pulley (82).
48 Seat Assembly 1 48. Locate and open the parts bag labeled ÒSEAT ASSEMBLY.Ó 37 Attach a Small Backrest (97) to the Lat Upright (1) with two 1/4Ó x 2 1/2Ó Machine Screws (64) and two 1/4Ó Washers (37). 64 97 49. Press a 1 1/2Ó Square Inner Cap (57) into the Rear Seat Frame (16). 49 Insert a 1/4Ó x 2Ó Carriage Bolt (61) through the center hole in a Seat Plate (41). Attach the Seat Plate to the Seat (17) with two 1/4Ó x 1/2Ó Screws (59).
52. Press two 3/4Ó Round Inner Caps (78) into each Pad Tube (28). 52 16 Insert a Pad Tube (28) into the Rear Seat Frame (16). Slide a Foam Pad (29) onto each end of the Pad Tube. 78 29 Insert the other Pad Tube (28) into the Leg Lever (15). Slide a Foam Pad (29) onto each end of the Pad Tube. 28 29 15 53. Attach a Large Backrest (19) to the Leg Press Upright (4) with two 1/4Ó x 2 1/2Ó Machine Screws (64) and two 1/4Ó Washers (37). 78 53 4 64 54.
56. Attach the Left (18) and the Right (32) VKR Arm to the VKR Upright (51) with two 5/16Ó x 3Ó Bolts (92) and two 5/16Ó Nylon Locknuts (40). 56 51 18 40 92 40 32 92 57. Attach the VKR Backrest (76) to the VKR Upright (51) with two 1/4Ó x 2 1/2Ó Machine Screws (64) and two 1/4Ó Flat Washers (37). 57 76 37 64 51 58. Slide the Leg Press Plate (11) onto the end of the adjustment tube (A) on the Leg Press Arm (9).
How to Use the Home Gym System The instructions below describe how each part of the home gym system can be adjusted. Refer to the exercise poster accompanying this manual to see how the home gym system should be set up for each exercise. IMPORTANT: When attaching the lat bar or handle, make sure that the attachments are in the correct starting position for the exercise to be performed.
ATTACHING AND REMOVING THE SEAT 30 17 To attach the Seat (17), set the bracket on the Rear Seat Frame (16) onto the pins on the Lat Upright (1). Attach the Rear Seat Frame to the Lat Upright with the 5/16Ó x 2 3/4Ó Carriage Bolt (77) and the Seat Knob (30). 77 16 For some exercises, the Seat (17) must be removed. First, be sure that the chain is not attached to the leg lever. Next, remove the Seat Knob (30) and the 5/16Ó x 2 3/4Ó Carriage Bolt (77) from the Rear Seat Frame (16).
Trouble-shooting and Maintenance Inspect and tighten all parts each time you use the home gym system. Replace any worn parts immediately. The home gym system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents. TIGHTENING THE CABLES Woven cable, the type of cable used on the home gym system, can stretch slightly when it is first used. If there is slack in the cables before resistance is felt, the cables should be tightened.
Cable Diagrams The cable diagrams on this page and the next page show the proper routing of the High Cable (85), the Low Cable (86), the Rear Cable (87), the Press Cable (88), and the Butterfly Cable (89). Use the diagrams to be sure that the Cables have been assembled correctly. The starting and ending points of each Cable have been labeled. The numbers show the proper route for each Cable.
High Cable (85) Rear Cable (87) 1ÑTop Frame 4 2 3 High PulleyÑ1 2 3 4ÑWeight Stack Weight StackÑ5 Weight Resistance Chart This chart shows the approximate weight resistance at each station. ÒTopÓ refers to the 6.5 lbs. top weight. The other numbers refer to the 12.5 lbs. weight plates. Note: The actual resistance at each weight station may vary due to differences in individual weight plates, as well as friction between the cables, pulleys, and weight guides.
78 15 40 20 29 40 78 62 57 57 29 79 28 59 61 17 97 85 29 78 42 56 86 1 66 38 43 29 30 95 2 66 37 16 38 37 63 44 40 28 41 56 43 38 55 20 37 50 86 77 64 64 82 40 80 50 82 37 40 40 82 66 35 85 23 43 40 82 50 49 20 27 90 26 25 14 68 42 10 55 93 31 80 42 55 91 91 40 20 87 20 69 10 87 20 55 24 40 33 69 26 25 23 84 49 93 42 88 90 50 31 58 80 34 40 43 82 20 70 4 50 98 40 42 21 50 20 50 50 37 55 82 64 37
Part List - Model No. WESY41080 Key No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 Qty.
1/4" x 2" Machine Screw (63) Cable Clip (33) 1/4" x 2" Carriage Bolt (61) 1/4" x 2 1/2" Machine Screw (64) "V" Pulley (81) (Not shown to scale) 3 1/2" Pulley (82) (Not shown to scale) 5/16" x 6" Bolt (67) 5/16" x 2 1/2" Carriage Bolt (49) 5/16" x 2 3/4" Carriage Bolt (77) 5/16" x 2" Eyebolt (79) 3/8" x 4 1/2" Bolt (74) 1" Tap Screw (72) 1/4" x 1/2" Screw (59) 3/8" x 8" Bolt (52) 1/4" x 2 1/2" Carriage Bolt (60)
1/4" Washer (37) 5/16" Washer (20) 1" Retainer (45) 5/16" x 1" Bolt (95) 3/8" x 2" Bolt (50) 3/8" Washer (38) 1/2" Plain Nut (35) 5/16" x 2 1/4" Bolt (62) 1/4" Nylon Locknut (44) 5/16" Nylon Locknut (40) 5/16" Nylon Jam Nut (91) 3/8" Nylon Locknut (42) 5/16" x 2 1/2" Bolt (39) 3/8" x 2 1/2" Bolt (65)Ð1 5/16" x 2 3/4" Bolt (55) 3/8" Nylon Jam Nut (43) 5/16" x 3" Bolt (92) 3/8" x 3" Bolt (94) 1/2" Washer (68) 3/8" x 3 1/2" Bolt (66)
1" x 7/8" Plastic Bushing (54) 1 1/4" x 1/2Ó Spacer (10) 1 1/8" x 2 1/2" Plastic Bushing (47) 1" Round Inner Cap (70) 1 1/2" Square Inner Cap (57) 1/2" x 3/4" Spacer (69) 1" Round Outer Cap (46) 3/4" Round Inner Cap (78) 1 3/4" Square Inner Cap (48) 2" Square Outer Cap (58) 2" Square Inner Cap (56)
Ordering Replacement Parts To order replacement parts, simply call our Customer Service Department toll-free at 1-800-999-3756, Monday through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please be prepared to give the following information: 1. The MODEL NUMBER of the product (WESY41080). 2. The NAME of the product (WEIDER PRO¨ 9835 Home Gym System). 3. The SERIAL NUMBER of the product (see the front cover of this manual). 4.
