R PRO Model No. 831.14622.0 Serial No. Write the serial number in the space above for future reference. Serial Number WEIGHT SYSTEM EXERCISER User's Manual Decal (under seat) , Assembly , Adjustments , Troubleshooting , Part List and Drawing CAUTION Read all precautions and instructions in this manual before using this equipment. Save this manual for future reference. Sears, Roebuck and Co.
TABLE OF CONTENTS iMPORTANT PRECAUTIONS ................................................................ BEFORE YOU BEGIN ...................................................................... PART iDENTiFiCATiON CHART .............................................................. ASSEMBLY .............................................................................. ADJUSTMENTS .......................................................................... WEIGHT RESISTANCE CHART ...............................
iMPORTANT PRECAUTIONS kWAR NING: Toreduce ther skofserious injury, read thefollowing important precautions before using the weight system. Read all instructions in this manual and all warnings on the weight system before using the weight system. Use the weight system only as described in this manual, 10. The weight system is designed to be used only with the included weight. Do not use the weight system with dumbbells or any other type of weight to increase the resistance. 2.
BEFORE YOU BEGIN Thank you for selecting the versatile WELDER PRO 4300 weight system. The weight system offers a selection of weight stations designed to develop every major muscle group of the body. Whether your goal is to tone your body, build dramatic muscle size and strength, or improve your cardiovascular system, the weight system will help you to achieve the specific results you want. reading this manual, please see the front cover of this manual.
PART IDENTiFiCATiON CHART--Model No. 831.14622.0 RO506A Refer to the drawings below to identify small parts used in assembly. The number in parentheses by each drawing is the key number of the part, from the PART LIST in the center of this manual. Note: Some small parts may have been pre=attached, if a part is not in the parts bag, check to see if it has been pre=attached, if a part is missing, call toll=free 1=877=992=5999.
PART IDENTiFiCATiON CHART--Model M8 x 69mm Shoulder Bolt (87) No. 831.14622.
PART IDENTiFiCATiON CHART--Model No. 831.14622.
ASSEMBLY Make sure you have the following Make Assembly Easier for Yourself • Two adjustable wrenches Everything in this manual is designed to ensure that the weight sys[em can be assembled successfully by anyone. Before beginning assembly, make sure to read the information on this page. This brief introduction will save you much more time than it takes to read it.
Frame Assembly Before beginning assembly, make sure you understand the information in the box on page 8, See the PART iDENTIFICATiON CHARTS on pages 5 and 8 of this manual for help identifying small parts, 1 i i insert four M8 x 75mm Carriage Bolts (83) up through the Base (1). Note: It may be helpful to place a piece of tape over each Bolt head to hold it in place. 83 insert an M8 x 75mm Carriage Bolt (83) up through the Stabilizer (3).
Attach the Frame (9) to the Upright (2) with two M8 x 80mm Bolts (100), two M8 Washers (103), and two M8 Nylon Locknuts (78). Do not tighten the Nylon Locknuts yet. 78-.__ / 9.._] Attach the Frame (9) to the Front Leg (10) with two M8 x 65mm Bolts (101 ), two M8 Washers (103), and two M8 Nylon Locknuts (78). Do not tighten the Nylon Locknuts yet. %._¢--78 103 Attach the Top Frame (4) to the Upright (2) with two M8 x 80mm Bolts (100), two M8 Washers (103), and two M8 Nylon Locknuts (78).
Attach a Shroud Cover (23) to the Left and Right Shrouds (21,22) with two M6 x 28mm Bolts (94), four M6 Washers (114), and two M6 Nylon Locknuts (107). 114 107 114 114 Attach the Shroud Cover (23) to the Top Frame (4) with four M4 x 16mm Self-tapping Screws (110) and four M4 Washers (104). \ 94 See the inset drawing and attach the other Shroud Cover (23) in the same manner. 23 Note: Some parts have been removed to show this step clearly.
Arm Assembly 9 Attach the Butterfly Frame Brace (6) to the Upright (2) with two M8 x 80mm Bolts (100), two M8 Washers (103), and two M8 Nylon Locknuts (78). Do not tighten the Nylon Locknuts yet. 10. Apply grease in the locations shown, insert a 56.5mm Spacer (69) the indicated hole in the Leg Lever (12). Attach the Leg Lever to the Front Leg (10) with an M10 x 61mm Bolt Set (116). Make sure the indicated rod is oriented as shown. 10 _/116 Hole _/ f-, Grease See the left inset drawing.
12. Apply grease to the locations shown and attach the Left Butterfly Bracket (28) to the Butterfly Frame (5) with an MIO x 80mm Bolt (84) and an MIO Nylon Locknut (77). 12 84 Repeat this step for the Right Butterfly Bracket (29). Tighten the Nylon Locknuts in steps 2-12. (77, 78, 107) used 13. Attach a Butterfly Handle (27) to the Left Butterfly Arm (25) with an MIO x 65mm Button Bolt (106), two MIO Washers (80), two 13mm Steel Spacers (10% and an MIO Nylon Locknut (77).
15. Orient a Press Arm Handle (17) with the 90 ° bend at the top as shown in the inset drawing. Attach a Press Arm Handle (17) to the Right Press Arm (16) with two M10 x 65mm Button Bolts (106), four M10 Washers (80), four 11mm Spacers (99), and two M10 Nylon Locknuts (77). 15 99 Repeat this step for the Left Press Arm (not shown). 90 ° Bend 16. Attach the Left Press Arm (15) to the Right Press Arm (16) with an M10 x 110mm Bolt (93), an 89.5mm Spacer (59) and an M10 nylon Locknut (77).
Cable Assembly 18 18. See the CABLE DIAGRAMS on page 28 to identify the cables as you assemble them. identify the Butterfly Cable (50). Grease an M8 x 22ram Shoulder Bolt (90). Attach the Cable to the Left Butterfly Bracket (28) with the Shoulder Bolt and an M8 Nylon Locknut (78). Make sure the fiat edge of the Cable is against the Butterfly Arm. Do not overtighten the Shoulder Bolt; the Cable must be able to pivot freely. Flat Edge 19. Wrap the Butterfly Cable (50) over a "V'-pulley (47).
21. Wrap the Butterfly Cable (50) over a "V'-pulley (47). Attach the "V'-pulley, a Long Cable Trap (57), an MIO Washer (80), and two Guards (54) to the Upright (2) with an MIO x 60mm Bolt (79) and an MIO Nylon Locknut (77). 21 54 .57 50 47 22. Grease an M8 x 22mm Shoulder Bolt (90). Attach the Butterfly Cable (50) to the Right Butterfly Arm (29) with the Shoulder Bolt and an M8 Nylon Locknut (78). Make sure the flat edge of the Cable is against the Butterfly Arm. 22 90 5O 29 Flat Edge 23.
24. Route the Lat Cable (49) over a Thin Pulley (24) and down through the Top Frame (4). Hold the Thin Pulley inside the Top Frame. Insert an MIO x 80mm Bolt (84) through an MIO Washer (80), a 19mm Spacer (67), the Top Frame, and the Thin Pulley. 24 25. Wrap the Lat Cable (49) under a 90mm Pulley (48). Attach the Pulley, a Cable Trap (56), and two Half Guards (55) at the second hole from the top of the two Pulley Plates (60) with an MIO x 50mm Bolt (97) and an MIO Nylon Locknut (77).
27. Wrap the Lat Cable (49) around a 90mm Pulley (48) and route the Cable down through the Top Frame (4). Attach the Pulley to the Top Frame with an MIO x 80mm Bolt (84), two MIO Washers (80), two 19mm Spacers (67), and an MIO Nylon Locknut (77). 27 28. Set an M12 Large Washer (98) on top of the Weight Tube (20). Thread the M12 Nut (112) all the way onto the Lat Cable (49). 28 48 67 / Thread the Lat Cable (49) into the Weight Tube (20) two turns.
30. Attach a 90mm Pulley (48) to the Front Leg (10) with an MIO x 65mm Bolt (85), two MIO Washers (80), two 13mm Steel Spacers (109), and an MIO Nylon Locknut (77). Make sure the Leg Lever CabJe (51) is under the Pulley. 30 51 77 31. Route the Leg Lever Cable (51) under the 89.5mm Spacer (59), through the Upright (2), and under the indicated rod in the Base (1). Wrap the Leg Lever Cable around a 90mm Pulley (48).
33. Wrap the Leg Lever Cable (51) under a 90mm Pulley (48). Attach the Pulley to the Base (1) with an MIO x 45mm Bolt (86), two Half Guards (55), and an MIO Nylon Locknut (77). 33 55 34. Wrap the Leg Lever Cable (51) over a 90mm Pulley (48). Attach the Pulley to the Double "U"bracket (61) with an MIO x 45mm Bolt (86), two Half Guards (55), and an MIO Nylon Locknut (77). 34 77 55 35. Wrap the Leg Lever Cable (51) under a 90mm Pulley (48).
36. Wrap the Leg Lever Cable (51) under a 90mm Pulley (48). Attach the Pulley to the Right Press Arm (16) with an MIO x 50mm Bolt (97), two Half Guards (55), a Cable Trap (56), an MIO Washer (80), and an MIO Nylon Locknut (77). Make sure the Cable Trap and Half Guards are oriented as shown. 36 37. Wrap the Leg Lever Cable (51) around a "V'-pulley (47).
39. Attach the Leg Lever Cable (51) to the Upright (2) with the M10 x 120mm Bbolt (115), an M10 Washer (80), a 7mm Spacer (111), and an M10 Nylon Locknut (77). 39 51 40 Seat Assembly 26 40. Attach the Right Butterfly Pad (35) to the Right Butterfly Arm (26) with two M6 x 60mm Button Screws (91) and two M6 Washers (114). Repeat this step for the Left Butterfly 114 Pad (34). 91 41.
42. Attach the Seat (32) to the Seat Frame (8) with two M6 x 16mm Screws (88), an M6 x 32mm Screw (89), and an M6 Washer (114). 42 32 Insert the Seat Frame (8) into the Frame (9). Tighten the Seat Adjustment Knob (52) into the Frame and the Seat Frame. Make sure the Adjustment Knob passes through holes in the Seat Frame. one of the 43. Insert a Pad Tube (13) through the indicated hole in the Front Leg (10). Slide a Foam Pad (36) onto each end of the Pad Tube.
45. Attach the Curl Pad (33) to the Curl Post (11) with two M6 x 16mm Screws (88). 45 33 88 46. Make sure that all parts have been properly tightened. The use of the remaining parts will be explained in ADJUSTMENTS, beginning on the following page. Before using the weight system, pull each cable a few times to make sure that the cables move smoothly over the pulleys. If one of the cables does not move smoothly, find and correct the problem.
ADJUSTMENTS This section explains how to adjust the weight system. Refer to the accompanying rect form for each exercise. exercise guide to see the cor- Make sure that all parts are properly tightened each time the weight system is used. Replace any worn parts immediately. The weight system can be cleaned with a damp cloth and a mild, non-abrasive detergent. Do not use solvents.
USING THE CURL PAD To use the Curl Pad (33), remove the indicated 50mm Round Inner Cap (39) and insert the Curl Post (11) into the Front Leg (10). Tighten the Curl Adjustment Knob (58) into the Front Leg. Make sure the Adjustment Knob passes through a hole in the Curl Post. 33 11 When you are performing exercises that do not require the Curl Pad, remove the Curl Pad (33) and reinsert the 50mm Round Inner Cap (39) into the Front Leg (10). Note: You must remove the Curl Pad to use the press arms.
LOCKING THE LEG LEVER To lock or unlock the Leg Lever, remove the Lock Plate Pin (95) from the Lock Plate (14). Move the Lock Plate to either the position shown on the Front Leg (10), or the indicated hole in the Leg Lever (12). Insert the Lock Pin back through the Lock Plate. WEIGHT RESISTANCE CHART The chart below shows the approximate weight resistance at each exercise station. Weight resistance shown for the butterfly arm station is for each arm.
CABLE DIAGRAM The cable diagram shows the proper routing of the cables (49, 50, 51). Use the diagram to make sure that the cable and the cable traps have been assembled correctly. If the cable has not been correctly routed, the weight system will not function properly and damage may occur. The numbers show the correct route for the cable. Make sure that the cable traps do not touch or bind the cable.
MAINTENANCE Make sure all parts are properly tightened each time the weight system is used. Replace any worn parts immediately. The weight system can be cleaned with a damp cloth and a mild, non-abrasive detergent. Do not use solvents. TiGHTENiNG THE CABLES Woven cable, the type of cable used on the weight system, can stretch slightly when it is first used. If there is slack in the cables before resistance is felt, the cables should be tightened.
EXERCISE GUiDELiNES THE FOUR BASIC TYPES OF WORKOUTS PERSONALIZING Muscle Building To increase the size and strength of your muscles, push them close to their maximum capacity. Your muscles will continually adapt and grow as you progressively increase the intensity of your exercise. You can adjust the intensity level of an individual exercise in two ways: • by changing the amount of weight used by changing the number of repetitions or sets performed.
Rest for a short period of time after each set. The ideal resting periods follow: • Rest for three minutes after each set for a muscle slowly as you stretch and do not bounce. Ease into each stretch gradually and go only as far as you can without strain. Stretching at the end of each workout is an effective way to increase flexibility. building workout. Rest for one minute after each set for a toning workout. STAYING MOTIVATED Rest for 30 seconds after each set for a weight loss workout.
MONDAY EXERCISE WEIGHT SETS REPS WEIGHT SETS REPS WEIGHT SETS REPS Date: / / AEROBIC EXERCISE TUESDAY Date: / / WEDNESDAY EXERCISE Date: / / AEROBIC EXERCISE THURSDAY Date: / / FRIDAY EXERCISE Date: / / Make photocopies of this page for scheduling and recording your workouts.
PART LiST--Model Key No. Qty. 1 2 3 4 5 6 1 1 1 1 1 1 7 No. 831.14622.0 Key No. Qty.
EXPLODED DRAWING--Model No. 831.14622.0 RO506A 110 04 114 110 1 107 \ 20-- 110 102 102 55 48 77< 55 6( 48 106 55 80 T7 55 40 56 55 106- 8O 81 38 1O8 34
EXPLODED DRAWING--Model No. 831.14622.
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