GAS GRILL Built-In LP Gas Grill Owner’s Guide S-640 #43154 #00000 YOU MUST READ THIS OWNER’S GUIDE BEFORE OPERATING YOUR GAS GRILL DANGER If you smell gas: 1. Shut off gas to the appliance. 2. Extinguish any open flames. 3. Open lid. 4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department. Leaking gas may cause a fire or explosion which can cause serious bodily injury or death, or damage to property. WARNING: 1.
WARNINGS 2 DANGERS AND WARNINGS DANGER Failure to follow the Dangers, Warnings and Cautions contained in this Owner’s Manual may result in serious bodily injury or death, or in a fire or an explosion causing damage to property. WARNINGS Do not store a spare or disconnected liquid propane cylinder under or near this barbecue. Improper assembly may be dangerous. Please follow the assembly instructions carefully.
WARRANTY WARRANTY Weber-Stephen Products Co.
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EXPLODED VIEW LIST S-640 5 1. Shroud Hardware 20. Disposable Drip Pan 39. Smoker Box 2. Shroud 21. Drip Tray 40. Smoker Bar 3. Thermometer 22. Catch Pan 41. Smoker Burner 4. Thermometer Bezel 23. Catch Pan Holder 42. Cookbox 5. Handle 24. Left Rear Panel 43. Bulkhead 6. Qrill OutTM Handle Light 25. Left Panel 44. Manifold Hose 7. Rotisserie Motor 26. Left Door 45. Hose / Regulator 8. Rotisserie Bracket 27. Door Handles 46. Rear Frame Support 9.
WARRANTY OPERATING Liquid Propane (LP) gas supply is easy to use and gives you more cooking control than charcoal fuel. • These instructions will give you the minimum requirements for assembling your Weber® gas barbecue. Please read the instructions carefully before using your Weber® gas barbecue. Improper assembly can be dangerous. • Not for use by children. • If there are local codes that apply to portable gas grills, you will have to conform to them.
GENERAL INSTRUCTIONS 7 7 Slide out Bottom tray - Remove excess grease, then wash with warm soapy water, then rinse. Do not use cleaners that contain acid, mineral spirits or xylene. Rinse well after cleaning. Flavorizer® bars and Cooking grates - Clean with a suitable brass bristle brush. As needed, remove from grill and wash with warm soapy water, then rinse with water. Preserve Your Stainless Steel Your grill or its cabinet, lid, control panel and shelves may be made from stainless steel.
GAS INSTRUCTIONS GAS INSTRUCTIONS Some LP tanks have differing top collar assembles. (The top collar is the metal protective ring around the valve.) One series of tanks mount with the valve facing front (a). The other tanks mount with the valve facing away from the fuel scale (b). Weber recommends the use of cylinder manufacturer’s Manchester and Worthington, with a 47.6 lb water capacity.
GAS INSTRUCTIONS 9 9 CHECK FOR GAS LEAKS WARNING: The gas connections of your Summit® gas grill have been factory tested. We do however recommend that you leak check all gas connections before operating your Summit® gas grill. REMOVE CONTROL PANEL Part required: Phillips Screwdriver. 1) Remove the burner control knobs. 2) Remove the two screws that secure the control panel to the frame. 3) Remove the control panel. Tilt panel forward and lift up and away from grill.
GAS INSTRUCTIONS 10 Check: 1) 2) 3) 4) Main gas line to manifold connection. Rotisserie (I.R. Burner) gas line connection. Bulkhead and gas supply hose connection. Corregated gas line to bulkhead connection. WARNING: If there is a leak at connection (1, 2, 3, or 4), retighten the fitting with a wrench and recheck for leaks with soap and water solution. If a leak persists after re-tightening the fitting, turn off the gas. DO NOT OPERATE THE GRILL.
GAS INSTRUCTIONS REFILLING THE LIQUID PROPANE CYLINDER 11 GAS INSTRUCTIONS We recommend that you refill the LP cylinder before it is completely empty. Removal of the LP cylinder 1) Close cylinder valve (turn clockwise). 2) Unscrew regulator coupling by turning counterclockwise, by hand only. 3) Loosen cylinder lock wing nut and turn cylinder lock up out of the way. 4) Lift cylinder off.
GAS INSTRUCTIONS GRILLING METHODS Note: If grill looses heat while cooking refer to the troubleshooting section of this manual. You can adjust the individual burners as desired. The control settings are START/HI, MEDIUM, LOW, or OFF. If burners go out during cooking, turn off all burners and wait 5 minutes before relighting. ARRÊTÉ OFF APAGADO WARNING: Check the bottom tray and catch pan for grease build-up before each use. Remove excess grease to avoid a grease fire in the bottom tray.
GAS INSTRUCTIONS 13 13 GRILLING TIPS & HELPFUL HINTS • Always preheat the grill before cooking. Set all burners on “HI” heat and close lid; heat for 10 minutes, or until thermometer registers 500˚-550˚F (260˚-288˚C). • Sear meats and cook with the lid down for perfectly grilled food every time. • Grilling times in recipes are based on 70˚F (20˚C) weather and little or no wind. Allow more cooking time on cold or windy days, or at higher altitudes. Allow less cooking time in extremely hot weather.
OPERATING INSTRUCTIONS LIGHTING Summary lighting instructions are inside the left hand cabinet door. DANGER Failure to open the lid while igniting the barbecue’s burners, or not waiting 5 minutes to allow the gas to clear if the barbecue does not light, may result in an explosive flame-up which can cause serious bodily injury or death. 1 5 MAIN BURNER SNAP IGNITION Note: Each control knob snap igniter creates a spark from the igniter electrode to the burner lighting tube.
OPERATING INSTRUCTIONS 15 15 MAIN BURNER MANUAL LIGHTING DANGER Failure to open the lid while igniting the barbecue’s burners, or not waiting 5 minutes to allow the gas to clear if the barbecue does not light, may result in an explosive flame-up which can cause serious bodily injury or death. 1) 2) 1 5 Open the lid. Make sure all burner control knobs are turned off. (Push each knob in and turn clockwise to ensure they are in the “OFF” position.
OPERATING INSTRUCTIONS LIGHTING THE SMOKER BURNER DANGER Failure to open the lid while igniting the grill, or not waiting 5 minutes to allow the gas to clear if the grill does not light, may result in an explosive flare-up which can cause serious bodily injury or death. 1 7 2 3 8 SMOKER BURNER SNAP IGNITION Note: The control knob snap igniter creates a spark from the igniter electrode to the burner lighting tube.
OPERATING INSTRUCTIONS 17 17 MANUALLY LIGHTING THE SMOKER BURNER WARNING: Check hose before each use of grill for nicks, cracking, abrasions or cuts. If the hose is found to be damaged in any way, do not use the grill. Replace using only Weber® authorized replacement hose. Contact the Customer Service Representative in your area using the contact information on our web site. Log onto www.weber.com®.
OPERATING INSTRUCTIONS USING THE ROTISSERIE Note: Before using your rotisserie, measure your food at the widest point. If it exceeds 9½” (241.8mm), it is too large to fit the rotisserie. If it is too large, food can be prepared using a roast holder and the Indirect Cooking Method. IMPORTANT SAFEGUARDS WARNINGS • Read all instructions before using your rotisserie. • This rotisserie is for outdoor use only. • Remove motor and store in a dry place when not in use. • Do not touch hot surfaces.
OPERATING INSTRUCTIONS 19 19 LIGHTING THE ROTISSERIE BURNER ROTISSERIE BURNER SNAP IGNITION Note: Each control knob snap igniter creates a spark from the igniter electrode to the burner lighting tube. You generate the energy for the spark by pushing in the control knob and turning to “START/HI”. This will ignite each individual burner.
OPERATING INSTRUCTIONS MANUALLY LIGHTING THE ROTISSERIE BURNER ATTENTION: READ BEFORE LIGHTING ROTISSERIE BURNER After a period of non-use, before lighting the Rotisserie Burner, a few seconds must pass for the gas supply line to fill. When holding a match to the rotisserie burner you will see a flash of flames moving from left to right across the Rotisserie Burner surface, the Rotisserie Burner is not lit until the entire ceramic surface is aflame.
TROUBLESHOOTING PROBLEM 21 CHECK CURE 21 Burners burn with a yellow or orange flame, in conjunction with the smell of gas (This is normal for the burner lighting tube). Inspect Spider/Insect Screens for possible obstructions. (Blockage of holes.) Clean Spider/Insect Screens. (See Section “Annual Maintenance”) Symptoms: Burners do not light. -or- Burners have a small flickering flame in the “HI” position. -orBarbecue temperature only reaches 250˚ to 300˚ in the “HI” position.
HANDLE LIGHT TROUBLESHOOTING 22 PROBLEM Rotisserie burner does not light. General Symptoms: Burner does not light. -or- Burner has a small flickering flame CHECK CURE Did you hold the burner control knob in and hold in for 20 seconds until after burner ignited? Try to relight burner by holding burner control knob in and continue holding in until 20 seconds after burner has ignited.
MAINTENANCE 23 23 MAIN BURNER CLEANING PROCEDURE Turn off the gas supply. Remove the manifold (See “Replace Main Burners”). Look inside each burner with a flashlight. Clean the inside of the burners with a wire (a straightened-out coat hanger will work). Check and clean the air shutter opening at the ends of the burners. Check and clean the valve orifices at the base of the valves. Use a Steel bristle brush to clean outside of burners. This is to make sure all the burner ports are fully open.
MAINTENANCE 24 8) Remove the two screws that secure the manifold to the cookbox. Pull manifold assembly out from the manifold frame. 9) Pull the selected burner(s) tube(s) from manifold frame and replace with a new burner tube. 10) To reinstall the manifold assembly, reverse steps 7 through 9. CAUTION: The burner openings (A) must be positioned properly over the valve orifices (B). Make sure the opposite end of the burner tubes (C) properly align into the slots on the backside of the cookbox.
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ATTENTION: This product has been safety tested and is only certified for use in a specific country. Refer to country designation located on outer carton. These parts may be gas carrying or gas burning components. Please contact Weber-Stephen Products Co., Customer Service Department for genuine Weber-Stephen Products Co. replacement part(s) information. WARNING: Do not attempt to make any repair to gas carrying or gas burning components without contacting Weber-Stephen Products Co.
▲ FOUR GOOD REASONS TO REGISTER YOUR WEBER® GRILL RIGHT NOW CUATRO BUENAS RAZONES PARA REGISTRAR SU ASADOR WEBER® AHORA MISMO QUATRE BONNES RAISONS D’ENREGISTRER VOTRE GRILL WEBER® DES MAINTENANT Register your grill online at www.weber.com® (If you register online, you do not need to send in this registration card.) Registre su asador en línea en www.weber.com® (Si usted se registra en línea, no necesita enviar esta tarjeta de registro.) Enregistrez votre grill en ligne sur www.weber.
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