Installation Instructions and Owner’s Manual Models: 3726-372/ 3740-372/ 3760-372/ 3663-372 Installation Instructions and Owner’s Manual Use of this manual When installing a new door with the Opener: Complete the door installation first using the instructions provided with the door (which includes assembling the opener on the Torquemaster® tube), then proceed with these instructions beginning with Step 25 on page 13.
HOW idrive WORKS 1 3 2 2 1 3 idrive mounts to the counterbalance above door. Lift cables raise door from bottom. Security arm manually locks closed door.
Package Contents Opener Mounting Bracket Keychain/Visor Transmitter (2) Disconnect Cable Wall Station Entrapment Label 5 Button Wireless Keyless Entry Disconnect Handle Disconnect Handle Bracket “S” Hook Security Light with Diffuser Cable Clips (2) Emergency Disconnect Label Jumper (Optional for Safety Sensors) 1/4” x 2" Hex Head Lag Screws (2) 1/4” x 1-1/2" Hex Head Lag Screws (4) Owner’s Manual #6 x 7/8" Phillips Pan Head Screws (4) #6-20 x 1/2" Phillips Pan Head Screw (1) Installation DVD
PRE-INSTALLATION INSPECTION OF YOUR GARAGE DOOR PRIOR TO TORQUEMASTER® IDRIVE® INSTALLATION Congratulations, you have just purchased one of the world’s safest garage door openers! By design, this opener will detect obstructions and reverse rather than force the door through obstructions. To ensure your new idrive® opener works as intended, your garage door must be installed and balanced properly.
Pre-Installation Inspection CAUTION! Do not install this Opener on your door unless the following requirements are met. A Electrical Outlet For Opener Electrical Outlet for Light/Opener Mounting Surface C Torquemaster® Counterbalance System B 1” Clearance for Motor Torque Tube End Bracket Top of Door Pre-Installation Inspection CAUTION: Do not install this Opener on your door unless the following requirements are met. use the illustration ABOVE as a visual aid. A.
System Requirements CAUTION To reduce the risk of injury, use this Opener only with the following door systems: WAYNE-DALTON DOOR MODEL WAYNE-DALTON SPRING SYSTEM TRACK (RADIUS) PHOTOELECTRIC SAFETY SENSORS LOW HEAD ROOM KIT 9000 SERIES Torquemaster® 10",12",14",15" Not Required Not Required 9000 SERIES Torquemaster® 6" Low Head Room Not Required P/N 302883 Required 8000 SERIES Torquemaster® 10",12",14",15" P/N’s 252118 or 301674 Required Not Required 8000 SERIES Torquemaster® 6" Low H
Table of Contents Package Contents................................................................................ I. Pre-Installation Inspection.................................................................... II, III Tools Needed....................................................................................... IV. Important Safety Instructions............................................................... V. Retro-Fit Installation....................................................................
Installation Notice: If installing this idrive® Opener on a door currently installed with a Torquemaster® counterbalance system, start installation on Step: 1 below. If Installing this idrive® Opener as part of a new door installation, complete the door installation first (using instructions supplied with the door), then proceed to Step: 25 on page 13, of this manual, for the remaining Opener installation procedures.
Tools Needed: Locking Pliers End Bracket Removal To remove the End Brackets, follow the steps below starting with the right hand End Bracket first: Phillips Head Screwdriver a. Remove the upper Lag Screw from the Flat Tip Screwdriver b. Attach a pair of Locking Pliers to the Power Drill 7/16” Socket Driver Step Ladder Retro-Fit INSTALLATION 3 Locking Pliers End Bracket End Bracket. upper portion of the End Bracket and hold the End Bracket steady while removing the lower Lag Screw.
5 Tools Needed: Power Drill 7/16" Socket Driver Step Ladder 9100 Top Bracket Re-Install (If Necessary) If installing an idrive® Opener on an installed 9100 door, the Top Bracket and Roller location will have to be adjusted for the Opener to work properly. Loosen the (2) 1/4”-20 Nuts from the Top Bracket Slide. R emove the (4) 1/4”-14 x 5/8" Self-tapping Screws from the Top Bracket. Raise the Top Bracket to align the bottom slots with the second set of holes in the End Cap.
7 Tools Needed: Level 1/2” Wrench Step Ladder 8000/8100/8200 Track Horizontal Track Height Adjustment (If Required) WARNING failure to reattach Horizontal Tracks to the support before opening door can cause door to fall from overhead position, possibly causing severe or fatal injury. NOTE: Door must be in the fully closed Perforated Angles position. If the vertical track was raised then the horizontal track will need to be adjusted.
9 Idrive® for Torquemaster® Installation Assembling Opener Tools Needed: IMPORTANT! Right and left hand is always None determined from inside the garage looking out. NOTE: Older versions of the Torque Tube have a label applied on the right side that the Opener will not slide over. Check the location of the Label on the Torque Tube. If your Torque Tube has the Label located on the right side, document the information on the Label, then remove it completely using an adhesive remover or mineral spirits.
10 Tools Needed: None Cable Drum Installation S hake the Torque Tube gently to extend the Winding Shafts out about 5" on each side. For single spring applications, there will be no left hand spring in the Torque Tube. Torque Tube Winding Shaft Groove Counterbalance Cable Splines Cable Drum L ift the Torque Tube and rest it on the top of the Flagangles. Orient Torque Tube so that back of Opener is flat against Header/ Mounting Surface.
12 Tools Needed: Power Drill 3/32” Drill Bit 7/16” Socket Driver Phillips Head Screwdriver Tools Needed: None Warning Tag IMPORTANT! Warning Tags must be securely attached to both End Brackets. Slide the right hand End Bracket over the Drive Gear. Replace #10 Phillips Head Screw that was removed in Step 3. Secure End Bracket and the Flagangle to the Jamb using (2) 5/16 x 1-5/8" Lag Screws.
14 Tools Needed: Power Drill 1/8” Drill Bit 7/16” Socket Driver Tape Measure Mounting Surface Positioning Support Bracket NOTE: idrive® must be installed on a solid mounting surface. Locate the Mounting Surface. The Mounting Surface is a vertical board running directly above the center of the door. Remove (2) 1/4”-20 Flange Nuts from bottom of Opener. NOTE: Do not discard Flange Nuts. Place the Support Bracket underneath Opener, to the right side of Motor, centered on Mounting Surface.
Tools Needed: Pliers Attaching Disconnect Cable S-Hook Disconnect Cable Attach the loose Disconnect Cable (located in Opener Hardware Bag) to the Opener with the “S” hook. Close both ends of the “S” hook to lock assembly together with Pliers. Hole in Right End Bracket Thread the Disconnect Cable through the hole in the right hand End Bracket, and remove all slack between Opener and Right End Bracket.
18 Tools Needed: Phillips Head Screwdriver Wire Cutters Flat Blade Screwdriver Attaching Disconnect Handle Note: The motor must be in the fully down position before setting handle position on cable. Bring Motor to the down position by pulling the disconnect cable while pushing the motor down. Insure Opener disconnect teeth are engaged before installing Disconnect Handle.
20 Tools Needed: Locking Pliers Flat Tip Screwdriver Cable Adjustments Counterbalance Cable Rotate the Cable Drum until the Set Screw faces directly away from the Header. Torque tube Cam Peak should be pointing straight up. Cable Drum NOTE: Cable tension is set during the initial door installation. If there is slack between the Counterbalance Cable and the Cable Drum or unequal tension between the right and left hand Counterbalance Cables, the Counterbalance Cables will have to be readjusted.
22 Tools Needed: Power Drill 7/16" Socket Driver Winding Bolt Rotation See Chart in Step 23 for proper Spring Tension setting. Winding Bolt Beginning with the right hand side, ensure the Counterbalance Cable is in the first Groove of the Cable Drum. Apply light pressure to the canoe clip on counter while winding springs. U sing a Power Drill (high torque/gear reduced to 1300 RPM preferred) with a 7/16" Socket Driver, carefully rotate right hand Winding Bolt clockwise, until counter shows 2-3 turns.
24 Tools Needed: None Drum Wrap Installation Drum Wrap Drum Wraps (supplied with Torquemaster® counterbalance systems) are identified as right and left. To install, place the Drum Wrap over the Cable Drum and under the idrive® Disconnect Cable. Align the Outside Flange over the outside edge of the Cable Drum and push the Drum Wrap down onto the Cable Drum.
Mounting Wall Station (Continued) Tools Needed: Power Drill 3/16” or 3/32" Drill Bit Phillips Head Screwdriver Lower Screw Installation If mounting to a NEMA electrical device box, use machine thread screws provided in place of the wood screws. No drilling is required. If high voltage wiring is contained in the box, a standard NEMA solid faceplate must be installed between the box and the Wall Station. If fastening into drywall or concrete, use anchors provided.
27 Tools Needed: Phillips Head Screwdriver Flat Tip Screwdriver Positioning the Light Fixture WARNING TO AVOID ELECTRICAL SHOCK DISCONNECT POWER TO THE RECEPTACLE AT THE FUSE/BREAKER BOX, BEFORE PROCEEDING WITH THE INSTALLATION OF THE LIGHT FIXTURE. Receptacle Cover IMPORTANT! This Light Fixture has a grounding type plug with a third (grounding) pin. This plug will only fit into a grounding-type outlet.
28 Tools Needed: None Attaching Diffuser Power Outlet Light Fixture Screw a 75W (maximum) Light Bulb into Light Socket and snap Diffuser into Light Fixture. Mating Slots When assembling Diffuser, make sure all three Snap Tabs are aligned and fully snapped into the three Mating Slots of the Light Fixture. Turn Receptacle power back on at fuse/ breaker box. The light should blink one time when the power is turned back on.
30 Tools Needed: Safety Sensors Installation 8000 Series Doors (Not Required On 9000 Series Doors) NOTE (Per ul): Safety Sensors are Power Drill required if Opener is installed on a nonpinch resistant door. If they are not required, skip this step and proceed with Step 33. 3/16" Bit a. Select and mark with a pencil, a Tape Measure 7/16” Socket Driver 7/16” Wrench Pencil Wall Mounting Bracket mounting location no more than 5 inches above the floor to center line of Wall Mounting Bracket.
31 Tools Needed: Flat Tip Screwdriver Pliers/Wire Cutters Needle Nose Pliers Sensor Wire Installation (Only When Required) Wire Routing a. Uncoil Wires from Safety Sensors and route Wires up garage wall and above Torque Tube towards the right side of the Opener. Route Wires behind Torque Tube and tack Wires in place with Insulated Staples. NOTE: If Wires must be lengthened or spliced use wire nuts or suitable connectors.
32 Tools Needed: Pliers Top View Safety Sensor Alignment Align the Safety Sensors by moving the Sending and Receiving Units in or out until the Alignment Light on the Receiving Unit comes on. The 1/4”-20 Carriage Bolt can be loosened to move the Safety Sensor in or out, as required. If you have difficulty aligning the beams, check that both Mounting Brackets are mounted at the same height and remount if necessary. Additional minor adjustments can be made by slightly bending the Mounting Brackets.
34 Tools Needed: None Programming Wall Station WARNING Motor in Up Position Handle In Manual Door Operated Position TO AVOID POSSIBLE SEVERE OR FATAL INJURY, MANUALLY DISCONNECT THE Opener, USING THE EMERGENCY DISCONNECT HANDLE PRIOR TO PROGRAMMING REMOTE CONTROLS. a. Pull the Emergency Disconnect Handle to the Manual Door Operated Position (lower position). b.
35 Tools Needed: None Programming Light Fixture Press the red Program Button on the Light Fixture. The LED on the Light Fixture will turn on and remain on for 30 seconds or until a Wall Station is learned. The incandescent lamp will also turn on when Program Button is pushed. Press the Light Button on the Wall Station. This must be done within 30 seconds of pressing the Program Button on the Light Fixture. The Light Fixture Lamp and LED will blink three times to indicate successful programming.
37 Install Routine (Custom Upper Limit) WARNING Tools Needed: None To avoid injury, no one should cross the path of a moving door! NOTE: If Step 36 was completed, skip this step. NOTE: The door must be in its fully closed position and the Disconnect Handle must be in the Motor Operated Position (upper position) to initiate the install routine. NOTE: Install routine will not run if Safety Sensors are not aligned (Only if required installation). Press and hold the Profile Button for five (5) seconds.
Adjusting Detent (Continued) Tools Needed: Flat Tip Screwdriver a. If the Motor does not pivot down, or only pivots down partially, the Detent Pin is set too hard. Using a Flat Tip Screwdriver, turn the Detent Pin counterclockwise in 1/8 turn increments. Operate the door to confirm adjustment. Repeat procedure until Motor pivots to full down position when the door is completely closed. a b b.
Lock Arm Installation (Continued) Tools Needed: Phillips Head Screwdriver Once Track radius has been identified, secure the Lock Arm to the Motor with (1) 5mm x .8mm Phillips Pan Head Screw. Lock Arm Motor NOTE: If unsure of track radius, begin with Lock Arm in position 1. After assembly of the Lock Arm, manually raise and lower the door and verify that the Lock Arm does not interfere with the door. If there is interference between the door and the Lock Arm, see Page 35 for Lock Arm troubleshooting.
41 Tools Needed: 2 x 4 Board Contact Obstruction Test After installing the Opener, the door must reverse when it contacts a 1-1/2” high object (or a 2 x 4 board laid flat) on the garage floor. Using the Wall Station, activate the door to the fully open position. Place a 2 x 4 board flat on the garage floor, under the door path. Activate the door to the closed position with the Wall Station.
42 Tools Needed: None Manual Operated Position Programming Transmitter WARNING Motor in Up Position TO AVOID POSSIBLE SEVERE OR FATAL INJURY, MANUALLY DISCONNECT THE Opener, USING THE EMERGENCY HANDLE PRIOR TO PROGRAMMING REMOTE CONTROLS. a. Pull the Emergency Disconnect Handle to the Manual Door Operated Position (lower position). b. On the front cover of the Opener, press and release the Red Program Button: The Opener will beep once, indicating activation of the program mode.
� Important Safety Instructions WARNING TO REDUCE THE RISK OF SEVERE INJURY OR DEATH: 1. Read and follow all instructions. 2. Never let children operate or play with the door controls. Keep remote controls away from children. 3. Always keep a moving door in sight and keep people and objects away until it is completely closed. NO ONE SHOULD CROSS THE PATH OF A MOVING DOOR. 4. NEVER GO UNDER A STOPPED, PARTIALLY OPEN DOOR. 5. Test the Door/Opener monthly.
Operating the Wireless Wall Station Up-Down Button: Backlit LED Lights: Momentarily pressing the Up/Down Button activates the door. If an out-of-balance condition causes the door to stop while opening or reverses the door while closing, apply constant pressure to the Up/Down Button until the door is fully open or closed. This will allow the Opener to move the door in an out of balance condition, until the problem is corrected (see Troubleshooting).
� Programming HomeLink® System to the Torquemaster® idrive® (Primary) NOTE: This step can only be done on automobiles equipped with the HomeLink® System. Programming/Training HomeLink® Unit NOTE: Programming HomeLink® requires a Wayne-Dalton Transmitter that is programmed to the Torquemaster® idrive® per Step 42. GARAGE DOOR MAY OPERATE DURING PROGRAMMING. TO AVOID POSSIBLE SEVERE OR FATAL INJURY, PLACE THE EMERGENCY DISCONNECT HANDLE IN THE MANUAL OPERATED POSITION.
� Programming HomeLink® System to the Torquemaster® idrive® (Alternate) NOTE: This Step can only be done on automobiles equipped with the HomeLink® System. Programming/Training HomeLink® Unit NOTE: Programming HomeLink® requires a Wayne-Dalton Transmitter that is programmed to the Torquemaster® idrive® per Step 42. GARAGE DOOR MAY OPERATE DURING PROGRAMMING. TO AVOID POSSIBLE SEVERE OR FATAL INJURY, PLACE THE EMERGENCY DISCONNECT HANDLE IN THE MANUAL OPERATED POSITION.
� Customizing the Settings Custom pet position: Normal install routine sets the pet position to approximately 8 inches above the ground. The pet opening height may be changed to open anywhere between 8” and 30” above the ground. To change the automatic pet opening height refer to the following procedure: NORMAL a. After completion of the normal install routine, with the door in the closed position, place the Disconnect Handle in the Manual Operated Position.
� Customizing the Settings (Continued) Erasing Remote Controls: Red Program Button Caution: Manually disconnect the door from Opener using the Emergency Disconnect Handle prior to erasing remote controls. To clear programming of all remote control devices, press and hold the Opener’s Red Program Button for approximately 10 seconds. When the Opener beeps 3 times, all remote controls are erased. Multi Opener Light Control: A single Light Fixture can be controlled by up to 6 Openers.
� Power Connection — Permanent Wiring Option d. Route opener power cable through the conduit. Strip 2 to 3 If required by local codes, the opener can be permanently wired. Services of a licensed electrician should be obtained, to permanently wire the Unit. Disconnect electrical power at fuse/breaker box. WARNING To avoid electrical shock, Disconnect power at fuse/ breaker box before proceeding. a.
Troubleshooting Symptom Probable Cause Corrective Action Opener does not respond to the Wall Station or Transmitter. No power to the Opener. Check the Opener Power Cord to outlet connection. Controls are not programmed. See Activation and Programming section. Opener works from the Wall Station but not from the Transmitter. Transmitter is not programmed. See Activation and Programming section. Weak or dead Transmitter battery. See Maintenance section for battery replacement.
� Troubleshooting (Continued) Symptom Light fixture will not light during the door operation or by pressing the Wall Station light button. Probable Cause Corrective Action Faulty light bulb. Install new bulb (75W Max). No power to receptacle. Check circuit breakers. Opener not programmed to light. Program per Step 35. Motor does not pull fully up when using the Emergency Disconnect. Disconnect Cable has slipped inside of Handle. Re-install Handle per instructions in Step 18.
LIFETIME LIMITED WARRANTY Wayne-Dalton Corp. (The Manufacturer) warrants that the idrive® Garage Door Opener will be free from defects in materials and workmanship including electronic components for a period of FIVE YEARS from the date of installation, provided it is properly installed, maintained and cared for under specified use and service. The Motor has an EXTENDED LIFETIME LIMITED WARRANTY against defects in materials and workmanship. Batteries are not warranted.
Please Do Not Return This Product To The Store Call Us Directly! Our Trained Technicians Will Answer Your Questions and /or Ship Any Parts You May Need Call Us Toll-Free: (888) 827-3667 Thank you for your purchase www.wayne-dalton.com 37 Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need. You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.
� Cut-Out Template to Aid Installation Pre-drill 3/32” pilot hole Keyless Entry Template Drill template Wall Station Template Pre-drill 5/64” pilot hole 38
Patent Information Models: 3726-372/ 3740-372/ 3760-372/ 3663-372 Covered under one or more of the following U.S. patents: 5,929,580/5,931,212/5,419,010/6,561,2 55/6,561,256/6,588,156/6,145,570/6,568,454/6,667,591/6,401,792/6,326,751/6,326,754/6,325,13 4/6,263,947/6,164,014/6,078,249/D474,215 / D473,573 / D473,574/D466,141/D413,055/D413,867/ D413,579/D421,031/D472,568/D472,910/6,605,910 European Patent: 0925417 other U.S.
