FCC Part 15 433.92 MHz Transmitter Certification & 372 MHz Receiver Declaration of Conformity Test Report FCC ID: KJ8-ID372R2 FCC Rule Part: 15.231 ACS Report Number: 03-0197-15C231 Manufacturer: Wayne-Dalton Corporation Equipment Type: RF Controlled Garage Door Opener Model: Operator 40XR (Torsion idriveTM) Model Variants: 3660-372, 3661-372, 3662-372, 3663-372, 3740-372, 3760-372, 3761-372, 3762-372 Installation and Operators Guide 5015 B.U.
Wayne-Dalton Corp. P.O. Box 67 Mt. Hope, OH 44660 (888) 827-3667 www.wayne-dalton.com Installation Instructions and Owner’s Manual Models: 3660-372 / 3661-372/3662-372/3760-372 Covered under one or more of the following U.S. patents: 5,929,580/5,931,212/5,419,010/6,561,255/6,561,256/ 6,401,792/6,326,751/6,326,754/6,325,134/6,263,947/6,164,014/6,078,249/D157,139/D157,140/D466,141/D413,867/ D413,579/D421,031/D472,568/D472,910/6,605,910 European Patent: 0925417 other U.S.
INSTALLATION NOTICE: If installing this idrive™ opener on a door currently installed with a TorqueMaster™ counterbalance system, start installation on page 6. If Installing this idrive™ opener as part of a new door installation, complete the door installation first (using instructions supplied with the door), then proceed to Step: 16 on page 16, of this manual, for the remaining opener installation procedures.
IMPORTANT SAFETY INSTRUCTIONS FOR INSTALLATION AND USE WARNING: INCORRECT INSTALLATION CAN LEAD TO SEVERE OR FATAL INJURY. FOLLOW INSTRUCTIONS. WARNING: IT IS VITAL FOR THE SAFETY OF PERSONS TO FOLLOW ALL INSTRUCTIONS. SAVE THESE INSTRUCTIONS. Install only on a properly balanced garage door. An improperly balanced door could cause severe injury. Have a qualified service person make repairs to cables, spring assemblies, and other hardware before installing the opener.
Package Contents: 6’ Power Cord (1) Opener Three-button Transmitter (2) Support Bracket Wall Station Assembly Light Fixture Assembly w/ Screw & Diffuser??? Wall Station Reference Label Photoelectric Safety Sensors W/Hardware(Model 3662-372 only) Lock Arm Assembly Owners Manual Entrapment Label 5 Button Wireless Keyless Entry (KEP3) W/ Hardware Hardware Kit: 1/4 x 1-1/2” Hex Head Lag Screws (4) Disconnect Handle (1) “S” Hook (1) Disconnect Cable (1) M5 x .
Tools Needed: 1/8” Drill Bit Power Drill 3/32” Drill Bit Tape Measure Pencil Step Ladder 7/16” Wrench 7/16” Socket Flat Head Screwdriver 7/16” Socket Driver Safety Glasses Ratchet Phillips Head Screwdriver Locking Pliers Available Accessories: 3-Button Mini RF Transmitter Model no: 3973 Part no: 302083 Keyless Entry RF Transmitter Model no: KEP2 Part no: 302078 Low Headroom Kit Part no: 302883 Martec Safety Sensor Model no: 3965 Part no: 301674 Power Cord Extender Model no: 3960M, Part no: 302616
idrive™ Retro-fit Installation Step 1: Spring Tension Removal DRUM WRAP WARNING COUNTERBALANCE SPRING TENSION MUST BE RELIEVED BEFORE REMOVING ANY HARDWARE. A POWERFUL SPRING RELEASING ITS ENERGY SUDDENLY CAN CAUSE SEVERE, EVEN FATAL INJURY. 7/16” WRENCH COUNTER BALANCE CABLE Remove drum wraps from cable drums (if installed). Using a 7/16” wrench, loosen lock nut on the back of DRILL the end bracket.
Step 3: Right Hand End Bracket Removal To remove the end brackets, follow the steps below starting with the right hand end bracket first: 1. Remove the upper lag screw from the end bracket. 2. Attach a pair of locking pliers to the upper portion of the end bracket and hold the end bracket steady while removing the lower lag screw and the phillips head screw. Discard phillips head screw. UPPER LAG SCREW 3.
Step 5: 9100 Foamcore™ Top Bracket Re-Installation (If necessary) If installing an idrive™ opener on a 9100 Foamcore™ door that has already been installed, the top bracket and roller location will have to be adjusted for the opener to work properly. CURRENT SLIDER BRACKET NOTE: The 9100 Foamcore™ doors have a painted steel face, foam insulation and white paper backing. If your door does not match this description you may skip this step.
Step 6: 8000/8100/8200 Track Adjustment (if necessary) DO NOT REMOVE TORQUEMASTER If installing an idrive™ opener on a 8000/8100/8200 door, the top roller location and track height will have to be modified for the opener to work properly. Perform the following steps. In the door jamb, fasten a nail between the door and the track and bend the nail over the section to hold in place. Important refer to step 1-2 on pg. 6, before continuing to the next step.
Step 5: Assembling Opener Check the location of the label on the torque tube. See *NOTE 3 below if located on right hand side, otherwise proceed with the following instructions. Lay the torque tube on the floor (inside garage) in front of the door with the labeled end to the left. NOTE: Opener will not slide over a torque tube label. Attempting to slide opener over the left end of the torque tube can damage the internal electronics.
Step 6: Drum Installation DRUM WINDING SHAFT Shake the torque tube gently to extend the winding shafts out about 5" on each side. For single spring applications, there will be no left hand spring in the torque tube. TORQUE TUBE Lift the torque tube and rest on top of flagangles. Orient torque tube so that back of opener is flat against header/ spring pad. COUNTERBALANCE CABLE Cable drums and torque tube are cam shaped to fit together only one way.
Step 8: End Bracket Installation (6mm) IMPORTANT! Warning tags must be securely attached to both end brackets. (3mm) 3/32”(3mm) HOLE NOTE: Older end brackets will not have a hole needed for the opener’s emergency disconnect cable. If the right hand end bracket does not have a hole for the disconnect cable, drill a 3/32” (3mm) hole as shown prior to installing the end bracket. Slide the right hand end bracket over the drive gear.
Step 10: Cable Adjustments COUNTER BALANCE CABLE Rotate the drum until the set screw faces directly away from the header. DRUM NOTE: Cable tension is set during the initial door installation. If there is slack between the counterbalance cable and the drum or unequal tension between the right and left hand cables, the cables will have to be readjusted. If there is no slack and equal tension proceed to Step 11.
Step 12: Disconnect Installation Attach the loose disconnect cable (located in opener hardware bag) to the opener with the “S” hook. Close both ends of the “S” hook to lock assembly together. Thread the disconnect cable through the hole in the right hand end bracket, and remove all slack between opener and bracket. OPENER S-HOOK DISCONNECT CABLE RIGHT END BRACKET Mark a location on the right jamb, 6 feet above the floor to mount the handle bracket. Align top of the bracket with the mark.
Step 13-14: Wind Springs 7/16” WRENCH LOCK NUT Clamp locking pliers onto both vertical tracks just above the third roller. This is to prevent the garage door from rising while winding counterbalance springs. WARNING FAILURE TO CLAMP WINDING BOLT TRACK CAN ALLOW DOOR TO RAISE AND CAUSE SEVERE INJURY OR DEATH. IMPORTANT! DO NOT USE IMPACT GUN TO WIND SPRING(S) Beginning with the right hand side. Press and hold in the canoe clip. Ensure the cable is in the first groove of the drum.
DISCONNECT CABLE Step 15: Drum Wrap Installation DRUM WRAP Drum wraps (supplied with TorqueMaster™ counterbalance systems) are identified as right and left. To install, place the drum wrap over the cable drum and under the idrive™ disconnect cable. Align the outside flange over the outside edge of the cable drum and push the drum wrap down onto the cable drum.
WALL Battery Installation: Remove the battery cover completely (right-hand side of wall station) by disengaging the battery cover’s lower clip. Install two AAA batteries into the wall station observing the polarity, (+) and (-), of both batteries. After about five seconds, the Up/Down red LEDs will begin to blink momentarily every 1/2 second. Re-install the battery cover by first inserting its top into the wall station then inserting and securing its bottom.
Step 17: Light Fixture Installation Locate a duplex receptacle within line of sight of opener, when the door is in the open position. Disconnect power to the receptacle at the fuse/breaker box before proceeding. WARNING TO REDUCE THE RISK OF ELECTRICAL SHOCK, THIS EQUIPMENT HAS A GROUNDING TYPE PLUG, THAT HAS A THIRD (GROUNDING) PIN. THIS PLUG WILL ONLY FIT INTO A GROUNDING TYPE OUTLET. IF THE PLUG DOES NOT FIT INTO THE OUTLET, CONTACT A QUALIFIED ELECTRICIAN TO INSTALL THE PROPER OUTLET.
WALL MOUNTING BRACKET Step 18: Photoelectric Safety Sensor Installation NOTE: If safety sensors are included with this opener proceed with this step. If they are not included, skip this step and proceed with step 20. Safety sensors are required if opener is installed on a non-pinch resistant door. Select a mounting position 5 inches above the floor to center line of wall mounting bracket. The sending and receiving units should be mounted inside the door opening to minimize any interference by the sun.
Photoelectric Safety Sensor Installation Continued WIRE ROUTING Uncoil wires from photoelectric sensors and route wires up garage wall and along door header towards the right side of the opener. Route wires above torque tube and tack wires in place with insulated staples (not supplied). Take care to run wires in a location where they will not interfere with the operation of the door and do not staple through wire. Connect photoelectric sensors to the opener terminal block in right side of the opener.
Step 19: Power Connection (Standard Wiring) Plug the female end of power cord into the inlet connector on the right side of opener. Plug the other end of the opener power cord into the nearest convenient power receptacle. (If the power cord is not long enough to reach the closest receptacle, the idrive™ Powercord Extender kit is available, otherwise contact a service person for further options.) As soon as power is applied to the opener, the light fixture will light up.
Step 20: Power Connection (Permanent Wiring Option) Where required by local codes, the opener can be permanently wired. Services of a licensed electrician can be obtained to perform the following permanent wiring procedure. WARNING DISCONNECT POWER AT FUSE/BREAKER BOX BEFORE PROCEEDING. Using a phillips head screwdriver, remove the two screws from the right hand cover and unplug motor power cable. Remove right hand cover from the opener to expose electronics and wiring.
Step 21: Securing the Opener With the emergency disconnect still in the manual door operated position: Manually raise the door to the full upward position. Then, manually lower the door to the full closed position verifying freedom of movement and good door balance. Tighten both 1/4-20 flange nuts, securing the opener to the support bracket. NOTE: Good door balance and freedom of movement are critical to the safety and performance of the door opener.
Step 23: Wireless Wall Station Security Code Activation, Changing Security Code and Programming NOTE: The following steps describe the process to activate the Wireless Wall Station security code, changing security code and programming Wireless Wall Station to the opener. NOTE: The user must change the wall station’s security code before using the wall station. Activating the Wall Station: NOTE: Activation of the wall station is only required at installation and before first use of the wall station.
NOTE: The first wall station command, after programming, will only move the door through a six-inch up/down cycle. Normal door operation will occur on the second usage of the wall station. The six inch door move cycle will not happen if the install routine has not been run. NOTE: The opener can be activated by up to six remote control devices (including wall station, transmitter, and keyless entry devices.
Step 25: Detent Adjustment (if required) IMPORTANT! - FOR SYSTEM SECURITY: The motor is designed to pivot down after the door closes completely. If the motor does not pivot or pivots too soon, the detent may need to be adjusted in order for the door lock feature to work properly. DETENT PIN IMPORTANT! Before making any detent pin adjustments, check and adjust door balance. Door should not raise off of floor with spring tension alone, nor should it free fall from any open position.
Step 27: Custom Settings Custom pet position: Normal install routine sets the pet position to approximately eight inches above the ground. The pet opening height may be changed to open anywhere between 8” and 30” above the ground. UP/DOWN To change the automatic pet opening height refer to the following BUTTON procedure: 1. After completion of the normal install routine, with the door in the closed position, place the disconnect handle in the manual operated position.
Step 29: Contact Obstruction Test After installing the opener, the door must reverse when it: contacts a 1-1/2" (38mm) high object (or a 2 x 4 board laid flat) on the floor. To verify proper operation: 1. Using the wall station, activate the door to the fully open position . CENTER OF DOOR 2. Place a 2 x 4 board laid flat on the garage floor under the door path. 2 X 4 LAID FLAT ON FLOOR 3.
TRANSMITTER PROGRAMMING: To program transmitter: 1. Place the emergency disconnect handle in the manual door operated position. This is for safety reasons. 2. On the front cover of the opener, press and release the red program button; the opener will beep once, indicating activation of the program mode. The opener will remain in program mode for 30 seconds. 3. Press and hold the desired transmitter button until; the opener beeps once. The transmitter is now programmed. 4.
Step 31: Programming HomeLink™ to idrive™ NOTE: This step can only be done on automobiles equipped with the HomeLink™ System. CAUTION: During programming, the garage door may operate. Pull the emergency disconnect handle to put the operator in the manually operated position. Make sure people and objects are out of the way of the moving door to prevent potential harm or damage. NOTICE: Programming HomeLink™ requires Wayne-Dalton transmitter that is programmed to the idrive™ per Step 30.
Operation: Important Safety Instructions WARNING TO REDUCE THE RISK OF SEVERE OR FATAL INJURY: 1. READ AND FOLLOW ALL INSTRUCTIONS. 2. Never let children operate or play with the door controls. Keep remote controls away from children. 3. Always keep a moving door in sight and away from people and objects until it is completely closed. NO ONE SHOULD CROSS THE PATH OF A MOVING DOOR. 4. NEVER GO UNDER A STOPPED, PARTIALLY OPEN DOOR. 5. Test the door opener monthly.
HOW TO OPERATE THE WIRLESS WALL STATION (IF INCLUDED) WARNING TO PREVENT POSSIBLE INJURY, NEVER LET CHILDREN OPERATE OR PLAY WITH DOOR CONTROLS. KEEP REMOTE CONTROL AWAY FROM CHILDREN. 1. Momentarily pressing the Up/Down button starts or stops door movement or changes door’s direction. Press and hold Up/Down button during the door’s complete downward travel to override photo eye safety sensors. 2. Momentarily pressing the Light button turns on the opener’s light or the light fixture.
6. The Up/Down button backlit red LEDs blink intermittently often to help you locate the wall station in a dark garage. This blink rate can be changed for longer battery life or can be turned off. The default blink rate is one blink every 1/2 second. NOTE: The wall station’s Up/Down arrow LEDs will light while any wall station button remains pressed. 6a. For longer battery life the blink rate can be changed to blink once every second.
Disconnect Label: The label is located next to the disconnect handle. The adjacent view shows the handle in both the motor operated and manual operated positions. View on the left side of the label shows the handle position when the opener is engaged to the torque tube. The view on the right side of the label shows the handle when the opener is disconnected from the torque tube. NOTE: Use extreme caution if disconnecting. The emergency disconnect should not be used when the door is in the open position.
Cut template to aid in Wall-station Installation: DRILLING TEMPLATE FOR MULTI-FUNCTION WALL STATION 35
Troubleshooting SYMPTOM Opener does not respond to the wall stati on or transmi tter? PR OB AB LE C AU SE No power to the opener. C ontrols are not programed. Transmi tter i s not programmed.
Troubleshooting (continued...) SYMPTOM Light fixture will not light during the door operation or by pressing the wall station light button? PROBABLE CAUSE CORRECTIVE ACTION Misalignment of the light fixture to the opener. Adjust light fixture alignment of the receiver module with the sending LED on the opener. Obstruction between light & opener. Remove obstruction. Sending LED blocked by opener cover. Reposition LED to protrude through cover hole.
LIFETIME LIMITED WARRANTY The Manufacturer warrants that the idrive™ garage door opener will be free from defects in materials and workmanship including electronic components for a period of FIVE YEARS from the date of installation, provided it is properly installed, maintained and cared for under specified use and service. The motor has an extended LIFETIME warranty against defects in materials and workmanship.
Questions?? For quick answers and helpful advise, call Wayne-Dalton Customer Service (888) 827-3667 Wayne-Dalton Corp. P.O. Box 67 Mt.
