User Guide

ManualsBrandsWayne-Dalton ManualsDoor6100

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To ﬁnd your local Wayne-Dalton dealer,

refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Bottom Section

Tools: Level, Wooden shims (if necessary)

Center the bottom section in the door opening. Level the section using wooden shims (if

necessary) under the bottom section.

Weather seal

Level

Bottom section

Wooden shims

(If necessary)

Vertical Tracks

Tools: Power Drill, 3/16” Drill bit, 7/16” Socket driver, Tape measure,

Level, Step ladder

IMPORTANT: IF YOUR DOOR IS TO BE INSTALLED PRIOR TO A FINISHING CONSTRUCTION

OF THE BUILDING’S FLOOR, THE VERTICAL TRACKS AND THE DOOR BOTTOM SECTION

ASSEMBLY SHOULD BE INSTALLED SUCH THAT WHEN THE FLOOR IS CONSTRUCTED, NO

DOOR OR TRACK PARTS ARE TRAPPED IN THE FLOOR CONSTRUCTION.

IMPORTANT: THE TOPS OF THE VERTICAL TRACKS MUST BE LEVEL FROM SIDE TO SIDE.

IF THE BOTTOM SECTION WAS SHIMMED TO LEVEL IT, THE VERTICAL TRACK ON THE

SHIMMED SIDE MUST BE RAISED THE HEIGHT OF THE SHIM.

Position the left hand vertical track assembly over the track rollers of the bottom section.

Make sure the counterbalance lift cable is located between the track rollers and the door

jamb. Drill 3/16” pilot holes into the door jamb for the lag screws.

Loosely fasten jamb brackets and ﬂag angle to the jamb using 5/16” x 1-5/8” lag screws.

Tighten lag screws, securing the bottom jamb bracket to jamb, maintain 3/8” to 5/8” spac-

ing, as shown between the bottom section and vertical track. Hang cable drum assembly over

ﬂag angle. Repeat same process for other side.

Vertical

track

assembly

Jamb

bracket

Flag

angle

Flag angle lag screw locations

5/16” x 1-5/8”

Lag screws

Bottom

section

Track

rollers

12R FA

3/8” to 5/8”

Spacing

Bottom section

Vertical track

15R FA 15R QI12R QI

Floor

Track roller

Stacking Sections

Tools: Power drill,7/16” Socket driver

NOTE: Refer to door section identiﬁcation, located in the pre-installation section of this

manual.

NOTE: The sections can be identiﬁed by the graduation of the factory installed graduated end

hinges. The smallest graduated end hinge on section should be stacked on top of the bottom

section, with each graduated end hinge increasing as the sections are stacked, see Parts

Breakdown on page 2.

NOTE: Make sure end and center hinges are ﬂipped down, when stacking another section

on top.

Place track rollers into graduated end hinges of remaining sections.

NOTE: Larger doors will use long stem track rollers with double graduated end hinges.

With assistance, lift second section and guide the track rollers into the vertical tracks. Lower

section until it is seated against bottom section. Flip hinges up. Fasten center hinge(s) ﬁrst;

then end hinges last using 1/4”-14 x 5/8” self tapping screws.

NOTE: To prevent center hinge leaf(s) from rotating, ﬁrst secure the top middle hole of the

center hinge leaf with one 1/4” – 14 x 5/8” self-tapping screw then secure the other two

holes.

Repeat same process for other sections, except top section.

IMPORTANT: PUSH & HOLD THE HINGE LEAFS SECURELY AGAINST THE SECTIONS WHILE

SECURING WITH 1/4”-14 X 5/8” SELF TAPPING SCREWS. THERE SHOULD BE NO GAP

BETWEEN THE HINGE LEAFS AND THE SECTIONS.

NOTE: Install lock at this time (sold separately). See optional installation step, Side Lock.

Lock section

Vertical

tracks

Center

hinge(s)

Left graduated end hinge

with short stem track roller

Left double graduated

end hinge with long

stem track roller

Right graduated end hinge

with short stem track roller

Right double graduated

end hinge with long

stem track roller

1/4”-14 x 5/8” Self tapping screw locations

Secure top

middle

hole ﬁrst

Top Fixtures

Tools: Power drill, 7/16” Socket driver, Phillips screwdriver

NOTE: The top low headroom brackets come pre-assembled from the factory.

To install the low headroom top brackets, align the edge of top bracket assembly with side

edge of top section.

1. Attach one 1/4” - 14 x 5/8” self-tapping screw to the top bracket assembly.

2. Attach two more 1/4” - 20 x 11/16” self-drilling screws to the top bracket assembly.

3. Attach two #12 x 1/2” phillips head screws on the opposite side of top bracket assembly.

The bracket will be adjusted later, in step, Adjusting Top Brackets. Insert a roller into the top

bracket slide, as shown. Repeat the same process for the other side.

2. (2) 1/4”- 20 x 11/16”

Self-drilling screws

Roller

Top bracket

assembly