Series 96 User’s Manual 1/16 DIN Temperature Controller with Custom Toolbar (patented) User Levels: • New User ....................................................... go to page 1.1 • Experienced User .......................................... go to page 2.1 • Expert User .................................................... go to page 2.1 Installers: • Installation ...................................................... go to page 2.1 • Wiring .............................................................
NOTE: Details of a “Note” appear in the narrow margin on the outside or on the bottom of each page. CAUTION: Safety Information We use note, caution and warning symbols throughout this book to draw your attention to important operational and safety information. A “NOTE” marks a short message to alert you to an important detail. A “CAUTION” safety alert appears with information that is important for protecting your equipment and performance.
T Series 96 Table of Contents Chapter 1: Overview . . . . . . . . . . . . . . .1.1 Chapter 2: Installation . . . . . . . . . . . . . .2.1 Chapter 3: Wiring . . . . . . . . . . . . . Input to Output Isolation . . . . . Power Wiring . . . . . . . . . . . . . Sensor Installation Guidelines Input 1 . . . . . . . . . . . . . . . . . . Input 2 . . . . . . . . . . . . . . . . . . Output 1 . . . . . . . . . . . . . . . . Output 2 . . . . . . . . . . . . . . . . Output 3 . . . . . . . . . . . . . . . . Output 4 . .
1 Chapter One Overview Introduction With one universal input, a second auxiliary input and four outputs, the Series 96 can be programmed to perform temperature measurement, input event switching, remote set point input, heating, boost heating, cooling, alarms, digital communications, ramp and soak, and retransmit. These features make this controller ideally suited for applications involving plastics, packaging, semiconductor, food processing and lab equipment.
2 Chapter Two Installation 2.050" 1.77" to 1.79" (44.96mm to 45.47mm) 96 1 2 3 4 % Panel Cutout 2.050" Panel Thickness 0.06" to 0.38" (1.5 to 9.7mm) 1.77" to 1.79" (44.96mm to 45.47mm) 0.540" (13.72mm) Minimum 0.310" (7.874mm) Figure 2.1 – Series 96 multiple panel cutout dimensions. NOTE: Measurements between panel cutouts are the minimum recommended. For rapid mounting, use Greenlee 1/16 DIN punch, die, draw stud, part number 60287, available from Grainger.
See the figure below. Make sure that you cannot move the controller back and forth in the cutout. If you can, you do not have a proper seal. .025" Maximum gap Front Bezel Customer's Front Panel .325" (8.6mm) Figure 2.2a – Installing the controller. 3.875" (98.4mm) Figure 2.2b – Series 96 gap dimensions. ç CAUTION: Follow the installation procedure exactly to guarantee a proper NEMA 4X seal. Make sure the gasket between the panel and the rim of the case is not twisted and is seated properly.
3 Chapter Three Wiring NOTE: It is advisable to check Output 1-4 hardware. These outputs may differ from those listed for the model number on the controller and described in this manual, indicating a customized hardware setup. ç CAUTION: If high voltage is applied to a low-voltage unit, irreversible damage will occur. ç∫ WARNING: To avoid damage to property and equipment, and/or injury of loss of life, use National Electric Code (NEC) standard wiring practices to install and operate the Series 96.
Input 1 Wiring Figure 3.2a – Thermocouple NOTE: Available on all units Successful installation requires five steps: Impedance: 20MΩ 13 • Choose the controller’s hardware configuration and model number (Appendix); • Choose a sensor (Chapters Three and Six, and Appendix); • Install the controller (Chapter Two); 14 15 1 8 2 9 3 10 11 4 16 17 18 12 5 6 -6 +7 19 7 20 21 Figure 3.
Input 2 Wiring Figure 3.3a – **0-5VÎ, 1-5VÎ or 0-10VÎ (dc) Process ç Universal signal conditioner 96 _ 1 - _ _ _ _ - _ _ _ _ WARNING: Input impedance: 20kΩ To avoid damage to property and equipment, and/or injury of loss of life, use National Electric Code (NEC) standard wiring practices to install and operate the Series 96. Failure to do so could result in injury or death. ç CAUTION: Maintain isolation between input 1 and input 2 to prevent a ground loop.
Output 1 Wiring Figure 3.4a – AC Outputs NOTE: L1 L2 Successful installation requires five steps: • Choose the controller’s hardware configuration and model number (Appendix); External Load 96 _ _ - D _ _ _ - _ _ _ _ customer-supplied N.C. COM. N.O.
Output 2 Wiring Figure 3.5a – AC Outputs NOTE: •Electromechanical relay without contact suppression Switching inductive loads (relay coils, solenoids, etc.) with the mechanical relay, switched dc or solid-state relay output options requires use of an R.C. suppressor. 96 _ _ - _ D _ _ _ - _ _ _ _ Watlow carries the R.C. suppressor Quencharc brand name, which is a trademark of ITW Paktron. Watlow Part No. 0804-0147-0000.
Output 3 Wiring Figure 3.6 – AC Outputs NOTE: Electromechanical relay without contact suppression Successful installation requires five steps: 96 _ _ - _ _ D_ - _ _ _ _ • Choose the controller’s hardware configuration and model number (Appendix); • Choose a sensor (Chapters Three and Six, and Appendix); Form C, 2 amps, off-state impedance: 31MΩ 13 14 15 8 1 2 9 3 10 11 4 16 17 18 12 5 6 7 19 20 10 N.C. 11 COM. 12 N.O.
Output 4 Wiring Figure 3.7a – AC Outputs NOTE: Electromechanical relay without contact suppression Switching inductive loads (relay coils, solenoids, etc.) with the mechanical relay, switched dc or solid-state relay output options requires use of an R.C. suppressor. 96 _ _ - _ _ _ D - _ _ _ _ Form C, 2 amps, off-state impedance: 31MΩ 13 8 9 3 10 11 16 17 18 12 5 6 19 7 19 20 21 20 21 N.O. COM. N.C. ç External Load WARNING: customer-supplied Quencharc L2 L1 Figure 3.
Figure 3.8a – EIA-232 to EIA-485 Conversion To avoid damage to property and equipment, and/or injury of loss of life, use National Electric Code (NEC) standard wiring practices to install and operate the Series 96. Failure to do so could result in injury or death. EIA-485 WARNING: 485OIC EIA-232 ç TD (A) TD (B) RD (A) RD (B) T-/RT+/R+ COM.
Wiring Example L1 120VÅ (ac) L2 high temperature light ∫ç fuse high limit mechanical contactor coil WARNING: 16 To avoid potential electric shock and damage to property and equipment, use National Electric Code (NEC) safety practices when wiring and connecting this unit to a power source and to electrical sensors or peripheral devices. Failure to do so could result in injury or death.
4 Chapter Four Navigation and Software Keys and Displays This chapter explains keys, displays and navigation skills, and presents charts showing how to accomplish basic tasks, including setting up the Custom Menu, which is unique to the Series 96. You’ll also find a complete software map. Figure 4.1 – Series 96 keys and displays. 4.
Navigating the Series 96 Choose a page (Operation, Setup or Factory) and press its key sequence. The page appears in the lower display. Press ¯ or ¿ to find a specific menu in a page. The menu appears in the upper display and the page remains in the lower display. Press ‰ to enter the list of paramenters in the menu displayed. The menu’s parameters appear in the lower display and the values in the upper. To go backward through the parameter list press ‰ and ¿ together.
Series 96 Software Map Program Menu* (see pg. 7.1) *Added if ramping version of controller is selected (96__-____-AA__). **Removed if ramping version of controller is selected (96__-____-AA__). 4.3 ■ Navigation and Software Note: What you see depends on the options and settings included in your controller. The Factory Page includes calibration parameters that are not necessary for everyday use of the controller.
Basic navigation for new users Use this example task to learn how to use the keys and displays. For more information about the control features available in the Series 96, see Chapter Five. For a table of all parameters and values, see Chapter Six. Configure the controller To configure the controller to suit your application, go to the Setup Page, enter the menus and set the parameters for the system, its inputs and outputs.
5 Chapter Five Features The System Custom Menu (patented) The Custom Menu provides you with a shortcut to monitor, tune or change the parameter values that you use most often. You can go directly to the Custom Menu in the Home Page by pressing ‰. This provides a fast and convenient way to monitor and change settings. You can create your own Custom Menu with as many as 16 of the active parameters from the list below.
Auto-tune Use Auto-tune Set Point [AtSP] (User Menu) to select the temporary set point, as a percentage of the normal set point, that the controller will tune to. Initiate or cancel the auto-tune process with Initiate Auto-tune [`Aut] (User Menu). In heat-only or cool-only modes the only option is [tune]. [PiD2] tunes just PID set 2. This is appropriate for tuning the cool set of an extruder application in the exothermic mode.
Input Calibration Offset The input 1 offset value can be viewed or changed with Calibration Offset 1 [CAL1] (User Menu). Negative Calibration Offset will compensate for the difference between the Sensor Reading and the Actual Temperature Temperature Reading from Sensor Temperature Calibration offset allows a device to compensate for an inaccurate sensor, lead resistance or other factors that affect the input value.
Range Low and Range High Use Set Point 1 [SP1`] (Home Page), Range Low 1 [rL1`] and Range High 1 [rh1`] (Input 1 Menu) to select or view values for the corresponding Input 1 parameters. High Limit of selected Sensor Range Range High Range (between High Limit of Sensor and Range Low) Range High Temperature The controller constrains the set point to a value between range high and range low. Range high cannot be set higher than the sensor high limit or lower than range low.
Retransmitting a Remote Set Point [`OFF] retransmit not active. [Proc] retransmits the process value. The retransmit feature allows an output to retrans- [``SP] retransmits the set point. mit an analog signal that can serve as an input vari- [Pcnt] retransmits the percent power output. able for another device.
Proportional Control Temperature The PID 1 proportional band can be viewed or Some processes need to maintain a temperature or changed with Propband 1 [Pb1`] (PID 1 Menu). process value closer to the set point than an on/off control can provide. Proportional control provides closer control by adjusting the output when the temOvershoot perature or process value is within a proportional Set Point band.
Proportional plus Integral plus Derivative (PID) Control Reduced Overshoot Use derivative (rate) control to minimize the overshoot in a PI-controlled system. Derivative (rate) adjusts the output based on the rate of change in the temperature or process value. Too much derivative (rate) will make the system sluggish. Set Point Proportional Band Proportional Band x 2 Temperature Rate action is active only when the process value is within twice the proportional value from the set point.
Burst Fire Burst firing provides even output power with the lowest level of noise generation (RFI). Burst fire is the preferred method for controlling a resistive load, providing a very short time base for longer heater life. The controller determines when the ac sine wave will cross the 0-volts point, then switches the load on or off only at this point, minimizing RFI. The burst fire feature for Output 1 can be turned on or off with Burst Fire 1 [brS1] (PID 1 Menu).
Alarms An alarm takes some action, usually notifying an operator, when the process temperature leaves a defined range. A user can configure how and when an alarm is triggered and whether it turns off automatically when the alarm condition is over. The alarm examples below are for Output 2. Alarm Set Points The alarm high set point defines the temperature that will trigger a high side alarm.
Modbus Register #722 r/w; values: No (0), Yes (1). Alarm silencing has two uses: 1. It is often used to allow a system to warm up after it has been started up. With alarm silencing on, an alarm is not triggered when the process temperature is initially lower that the alarm low set point. The process temperature has to enter the normal operating range beyond the hysteresis zone to activate the alarm function. 2.
Input Errors (error number in top display, percent output in bottom display) Modbus Register #101 r; (values in parenthesis below). [Err1] (1) Error 1 indicates the input is too low to measure. [Err2] (2) Error 2 indicates the input is under the sensor range. [Err3] (3) Error 3 indicates the input is over the sensor range. [Err4] (4) Error 4 indicates the input is too large to measure. No error = (0) Bumpless Transfer negative output value only when Output 1 or 2 is set to cool.
6 Chapter Six Parameters Home Page The resting-state display shows one of the following sets of data, depending on controller setup. The first prompt appears in the top display, the second in the bottom. Parameter [``96] Process 1 [`100] Set Point 1 Monitor the Process 1 value and change the Set Point values.
Operations Page The Operations Page contains five menus: Display Parameter [Oper] Operations Page Select Go to an operations menu. [mon] Monitor Menu [Oper] Operations Page Range (Modbus Value) Default Modbus Register read/write [Mon] Monitor [User] User [pid1] PID 1 [Pid2] PID 2 (if output 2 is Active) [Alm] Alarm (if any alarms are active) Conditions for Parameters to Appear Active if Operations Page Mode Lock (Lockout Menu/Factory Page) is not set to [hide].
Parameter [AtSP] Auto-tune Set Point Range (Modbus Value) 50 to 150 Default Modbus Register read/write 90 304 r/w Active if Operations Page Lock (Lockout Menu) is not set to [hide]. 75°F, 24°C 306 r/w Active if Input 2 (Input 2 Menu) is set to [e`In] (event input), [E`Fn] is set to [``SP], and Operations Page Lock (Lockout Menu) is not set to [hide].
Display Parameter [dE`1] Derivative 1 Range (Modbus Value) Default Modbus Register read/write Conditions for Parameters to Appear 0.00 to 9.99 minutes 0.00 (0) 503 r/w Active if Propband 1(PID 1 Menu) is not set to [```0], Units Type (Global Menu) is set to [``SI] and Operations Page Lock (Lockout Menu) is not set to [hide]. 0.00 to 9.99 minutes 0.
Display Parameter Range (Modbus Value) Default Modbus Register read/write Conditions for Parameters to Appear [PiD2] PID 2 Menu [Pb`2] Propband 2 510 r/w Active if one output is set to heat and the other to cool and Operations Page Lock (Lockout Menu) is not set to [hide] and Heat-Cool Mode. [It`2] Integral 2 511 r/w Active if Propband 2 (PID 2 Menu) is not set to [```0], Units Type (Global Menu) is set to [``S1] and Operations Page Lock (Lockout Menu) is not set to [hide].
Display Parameter [hys2] Hysteresis 2 Range (Modbus Value) Default Modbus Register read/write 1 to 9999 3°F, 2°C 517 r/w Active if Output 2 is present, but output 2 is not a process type (not 96 _ _-_ A _ _-_ _ _ _ or 96 _ _-_ F_ _-_ _ _ _), or Output 2 (Output 2 Menu) is set to [hEAt] or [COOL] (opposite of Output 1 [hEAt] or [COOL] selection); and Propband 2 (PID 2 Menu) is set to [```0] and Setup Page Lock (Lockout Menu) is not set to [hide].
Display Parameter [A3hi] Alarm 3 High Set the high alarm set point for output 3. [A4Lo] Alarm 4 Low Set the low alarm set point for output 4. [A4hi] Alarm 4 High Set the high alarm set point for output 4.
Setup Page The setup page contains seven menus. Display Parameter Range (Modbus Value) [`Set] Setup Page [InP1] Input 1 Go to a setup menu. [Inp2] Input 2 [Out1] Output 1 present) [Out2] Output 2 present) [Out3] Output 3 present) [Out4] Output 4 present) [glbl] Global Default Modbus Register read/write [InP1] Conditions for Parameters to Appear Active if Setup Page Lock (Lockout Menu) is not set to [hide].
Parameter [rL`1] Range Low 1 Set the input range low. This setting is the lowest value that the set point can have. [rh`1] Range High 1 Set the input range high. This setting is the highest value that the set point can have. [dEC1] Decimal 1 Sets the position of the decimal point for input readings. [ftr1] Input Software Filter 1 Set the filter time for the input, in seconds. This smoothes out a rapidly changing input signal. Positive values affect the monitor readings only.
Display Parameter [rL`2] Range Low 2** Set the input range low. This setting is the value [Pr`2] will read when Input 2 is at its low range. [rh`2] Range High 2** Set the input range high. This setting is the value [Pr`2] will read when Input 2 is at its high range.
Display Parameter [E`cn] Event Condition Select the condition to trigger an event.
Display Parameter Range (Modbus Value) [ahy2] Alarm Hysteresis 2 1 to 9999 Default Modbus Register read/write 3°F, 2°C 720 r/w Active if output 2 is present, but is not process type (not 96 _ _-_ A _ _-_ _ _ __ or 96 _ _-_ F_ _-_ _ _ _), Output 2 (Output 2 Menu) is set to [``AL] (Alarm) and Setup Page Lock (Lockout Menu) is not set to [hide].
Display Parameter Range (Modbus Value) Default Modbus Register read/write Conditions for Parameters to Appear [`OFF] off (0) Select type of output [``AL] alarm (1) [eunt] event (2)* 3. [`OFF] (0) 734 r/w Active if output 3 present (96 _ __ _ D _-_ _ _ _), Output 3 (Output 3 Menu) is set to [``AL] (Alarm) and Setup Page Lock (Lockout Menu) is not set to [hide]. *Event output is added if ramping version of the controller is selected (96__-____-AA__.
Display Parameter Range (Modbus Value) Default [Lgc3] Alarm Logic 3 [Al`O] alarm condition [Al`O] (0) de-energizes output Select alarm 3 output (fail-safe operation) condition in the (0) alarm state.
Parameter [SIL4] Silencing 4 Enable Silence 4. Range (Modbus Value) [``no] no action [`yes] silence 4 enabled Default Modbus Register read/write [``no] none**** Active if output 4 is equipped for a relay (96 _ _-_ _ _ D -_ _ _ _), Output 4 (Output 4 Menu) is set to [``AL] (Alarm) and Setup Page Lock (Lockout Menu) is not set to [hide].
Display Parameter [ACAL] Analog Output Offset Range (Modbus Value) Default Modbus Register read/write Conditions for Parameters to Appear -1999 to 9999 0 none**** Active if output 4 is equipped for retransmit (96 _ _-_ _ _ M-_ _ _ _), [Aout] (Analog Output 4) is not set to [`OFF] and Setup Page Lock (Lockout Menu) is not set to [hide]. [1200] 1200 [2400] 2400 [4800] 4800 [9600] 9600 [1(20] 19.
Display Parameter Range (Modbus Value) [rL`1] Sensor Range Low Set point for power [rh`1] Sensor Range High limits, [PL`A] above this point, [PL`b] below. Default Modbus Register read/write Conditions for Parameters to Appear [PLSP] Power Limit Set Point [rh`1] (1) 713 r/w Active if Setup Page Lock (Lockout Menu) is not set to [hide]. [PL`A] High Power Limit 0.0 to 100.0 (0 to 1000) Above 100.0 (1000) 714 r/w Active if Setup Page Lock (Lockout Menu) is not set to [hide].
Factory Page The factory page contains six menus: Display Parameter Range (Modbus Value) Default Modbus Register read/write [fcty] Factory Page Selection [CUst] Custom Menu** [`LOC] Lockout Menu Choose factory menu [dIag] Diagnostics Menu to enter.
Parameter Range (Modbus Value) Default Modbus Register read/write [rE`2] Reset 2 (22) [rA`2] Rate 2 (23) [Ct`2] Cycle Time 2 (24) [db`2] Dead Band 2 (25) [a2hi] Alarm 2 High (26) [A2Lo] Alarm 2 Low (27) [a3hi] Alarm 3 High (28) [a3Lo] Alarm 3 Low (29) [a4hi] Alarm 4 High [a4Lo] Alarm 4 Low [P``t] Proportional Term (32) [I``t] Integral Term (33) [d``t] Derivative Term (34) [hYS1] Hysteresis 1 (35) [hYS2] Hysteresis 2 (36) [AhY2] Alarm Hysteresis 2 (37) [AhY3] Alarm Hysteresis 3 (38) [AhY4] Alarm Hysteres
Display Parameter [`Set] Setup Page Lock Range (Modbus Value) Default Modbus Register read/write Conditions for Parameters to Appear [hide] hide (0) [chng] change (1) [read] read only (2) [chng] (1) 1302 r/w Active: Always [`Cal] Calibration Menu [hide] hide (0) Lock [chng] change (1) Set the calibration [read] read only (2) [chng] (1) 1305 r/w Active: Always [prog] Program Menu [hide] hide (0) Lock* [chng] change (1) The lockout menu [read] read only (2) will allow the user to set different
Display Parameter Range (Modbus Value) [`reu] Software Revision 0.00 to 99.
Display Parameter Range (Modbus Value) [amb] Ambient Temperature Default Modbus Register read/write Conditions for Parameters to Appear none 1500 r Active: Always none 1501 r Active: Always none 1504 r Active: Always none 1505 r Active: Always Read the ambient temperature in 0.1 degrees Fahrenheit. [Acnt] Ambient A-D Counts Displays the raw ambient channel AD counts. [cnt1] Channel 1 A-D Counts Displays the raw channel 1 A-D counts.
7 Chapter Seven Ramping Program Menu Prompts Entering the Program Menu: Press the ‰Advance key to enter the Program Menu while the program is on hold or not running.
Display Parameter Range (Modbus Value) Default Modbus Register read/write Conditions for Parameters to Appear [stpt] Set Point Step 75°F/24°C or [``rl] value if [``rl] ≥ 75°F/24°C or if [``rH] ≤ 75°F/24°C See p. 7.7 Active: Always [```O] to [``99] [```O] See p. 7.7 Active if the value set for [ptyp] is [``ti] or time based profile. [```O] to [``59] [```O] See p. 7.7 Active if the value set for [ptyp] is [``ti] or time based profile. [```O] to [``59] [```O] See p. 7.
Display Parameter Range (Modbus Value) Default Modbus Register read/write Conditions for Parameters to Appear [soaH] Soak Step [Hour] Hour [```O] to [``99] [```O] See p. 7.7 Always displayed in this menu. [```O] to [``59] [```O] See p. 7.7 Always displayed in this menu. [```O] to [``59] [```O] See p. 7.7 Always displayed in this menu. [`Off] [```2] [```3] [`2`3} [```4] [`2`4} [`3`4} [`234] [`Off] (0) See p. 7.
Display Parameter Range (Modbus Value) Default Modbus Register read/write Conditions for Parameters to Appear [``JL] Jump Loop Step [``JF] Jump file [```1] to [```2] Current File See p. 7.7 [```1] to [```8] [```1] See p. 7.7 [```0] to [`255] [```0] See p. 7.7 [Hold] (0) [`OFF] (1) [Hold] (0) See p. 7.7 Selects the File which is to be jumped to. This is a zero-time step. [``JS] Jump Step Selects the Step which is to be jumped to. This is a zero-time step.
Pre-run and Run Menus The Pre-run and Run menu prompts are only visible when in the Pre-Run or Run mode. menu and shows the current file and step number of the running profile. Other prompts in the Run menu show the target end set point, as well as status for time remaining, ramp rate, wait-for, and jump count if relevant. Pre-run Menu [file] [step [resU] (File number - step number) The Pre-run mode is entered by pressing the ˆInfinity key one time while at the Home Page location.
Jump-loops The Series 96 can jump forward or backwards at any step. You cannot jump-loop to the step that you are on. Example: Step Step Step Step Step Step 1 2 3 4 5 6 [StPt] [StPt] [SoaH] [StPt] [``jl] [`end] Set Point Step Set Point Step Soak Step Set Point Step Jump-loop End [``jf] = 1 [``js] = 2 [``jC] = 1 In this example the program will execute steps 2 through 4 a total of 2 times. This includes the initial pass and the pass associated with the Jump Count of 1 [jC`1].
Series 96 Ramping Modbus Register Numbers Command Registers (Write Only) Send to activate Absolute 41210 41211 40001 40002 40003 45001 45002 45003 45004 45005 45006 45007 45008 45009 45010 45011 45012 45013 45014 1209 1210 4000 4001 4002 Resume Profile Hold Profile Start File Start Step Start Profile Relative Parameter Monitor Current Profile Registers (Read Only) 1 1 1 or 2 1-8 5 Profile Definition Registers (Read and Write) Note: 5000 5001 5002 5003 5004 5005 5006 5007 5008 5009 5010 5011 5012
A Appendix Troubleshooting Alarms and Errors Indication Probable Cause(s) Corrective Action Power • No power. • Power to unit may be off. • Check switches, fuses, breakers, interlocks, • Fuse may be blown. limits, connectors, etc. for energized condition • Breaker may be tripped. and proper connection. • Safety interlock door switch etc. may be activated. • Separate system limit control may be latched. • Wiring may be open. • Input Power may be incorrect. • Measure power upstream for required level.
Indication Probable Cause(s) Corrective Action Input Error (error number in top display, % LED lit, percent power in bottom) • Input is in error condition. [Err1] Underflow [Err2] Under Sensor [Err3] Over Sensor [Err4] Overflow • The sensor may be improperly wired. • Sensor wiring may be reversed, shorted or open. • Input type setting may be for the wrong sensor/may not be calibrated. • Input type setting may be for the wrong sensor/may not be calibrated.
Series 96 Modbus Register Numbers Relative Parameters Relative Parameters Relative Parameters 0 1 2 3 4 5 9 16 17 18 19 24 100 101 103 104 105 106 110 200 201 202 203 204 205 206 207 209 210 300 301 304 305 306 310 311 316 319 321 322 331 332 340 341 500 501 502 503 504 505 506 507 509 510 511 512 513 514 515 517 519 600 601 602 603 604 605 606 607 611 612 613 615 700 701 713 714 715 717 718 719 720 721 722 723 724 725 734 736 737 738 739 740 741 742 900 901 902 903 904 1060 1061 1100 1101 1102 1208 12
Declaration of Conformity Series 96 WATLOW Winona, Inc.
Specifications (2200) Controller • • • • • • • • • • Microprocessor-based, user-selectable control modes Heat and cool auto-tune for control outputs Universal input 1, auxiliary input 2, 4 outputs Control outputs user-selectable as on/off, P, PI, PID Input sample period; Single input 10Hz (100 msec), dual input 5Hz (200 msec) adjustable digital filter Display update; 2Hz (500 msec), adjustable digital filter Retransmit output update; 1 Hz (1 second) Output update; burst, 0.1 to 999.
Communications Terminals • • • • • • Touch safe • 22 to 12 AWG EIA/TIA-485 or EIA/TIA-232 Opto-isolated ModbusTM RTU protocol 1200, 2400, 4800, 9600, 19200 baud rates 32 maximum units can be connected (with additional 485 repeater hardware, up to 247 units may be connected) Accuracy • Input ranges Type J: 32 Type K: -328 Type T: -328 Type N: 32 Type E: -328 Type C(W5): 32 Type D(W3): 32 Type PTII: 32 Type R: 32 Type S: 32 Type B: 1598 DIN: -328 JIS: -328 Process: -1999 to to to to to to to to to to to
Ordering Information (2201) Series 96 96 ——–————–———— Microprocessor-based 1/16 DIN with universal input 1.
Index A Abort Set Point 6.11 Address 6.16 Alarm 2 High 6.6 Alarm 2 Low 6.6 Alarm 2 Type 6.11 Alarm 3 High 6.7 Alarm 3 Low 6.6 Alarm 3 Type 6.13 Alarm 4 High 6.7 Alarm 4 Low 6.7 Alarm 4 Type 6.14 Alarm latching 5.9, 6.12, 6.13, 6.14 process or deviation 5.9 silencing 5.10 Alarm Active Sides 2 6.12 Alarm Active Sides 3 6.13 Alarm Active Sides 4 6.15 Alarm Annunciation 2 6.12 Alarm Annunciation 3 6.14 Alarm Annunciation 4 6.15 Alarm Hysteresis 2 6.12 Alarm Hysteresis 3 6.13 Alarm Hysteresis 4 6.
N Navigation and Software 4.1-4.4 Raming menu 7.4 O On/Off control 5.5 Open Loop Detect 5.10, 6.17 Operations Page 4.2, 4.3, 6.2-6.7 Operations Page Mode lockout 6.19 Output 1 6.11 Output 2 6.11 Output 3 6.13 Output 4 6.14 Output 1 Hardware 6.21 Output 2 Hardware 6.21 Output 3 Hardware 6.21 Output 4 Hardware 6.21 Output 1 Menu 6.11 Output 2 Menu 6.11-6.13 Output 3 Menu 6.13-6.14 Output 4 Menu 6.14-6.16 output wiring 3.4-3.7 AC 3.4-3.7 communications and retransmit 3.7 process 3.4, 3.
Prompt Index [1``1] [1``4] [1`10] [1`20] [2``1] [2``4] [2`10] [2`20] [4``1] [4``4] [4`10] [4`20] Output Calibration 1, 1V Output Calibration 1, 4mA Output Calibration 1, 10V Output Calibration 1, 20mA Output Calibration 2, 1V Output Calibration 2, 4mA Output Calibration 2, 10V Output Calibration 2, 20mA Output Calibration 4, 1V Output Calibration 4, 4mA Output Calibration 4, 10V Output Calibration 4, 20mA A [A`0u] [A2hi] [A2lo] [A3hi] [A3lo] [a`4a] [A4hi] [A4lo] [A10u] [A20a] [ACAL] [Acnt] [Addr] [A`hi] [
Series 96 Software Map Home Page Setup Page [``96] Set Point Value, Remote Set Point Value or Percent Output Value [``96] Custom Menu**… [``P1] [`SEt] Setup Page [SEn1] Sensor Type _______________ [In`1] Input Type 1 _______________ [rL`1] Range Low 1_______________ [rh`1] Range High 1 ______________ [dEC1] Decimal 1 _________________ [Ftr1] Input Software Filter 1 _______ [``96] Process 1 Value Program Menu* (see pg. 7.
O Alarm Type 2, 3, 4 HPL Below [PL`b] O Input 2 [In`2] HPL Above [PL`A] Decimal 1 [DeC1] Range Low [rL`1] Range High 1 [rh`1] O Input 1 [In`1] Output 2 [Ot`2] O Sensor Type [Sen1] Output 1 [Ot`1] °C or °F [`C-F] Units Type [Unit] Changing this Affects this Using the Manual ■ Units Type [Unit] Table 3.2 — Set up parameters in this order.
■ Using the Manual How to Reach Us Contact TOTAL CUSTOMER SATISFACTION Your Authorized Watlow Distributor is: 3 Year Warranty Quality and Mission Statement: Watlow Winona will be the world’s best supplier of industrial temperature control products, services, and systems by exceeding our customers’, employees’, and shareholders’ expectations. • Phone: (507) 454-5300. • Fax: (507) 452-4507. • For technical support, ask for an Applications Engineer. • To place an order, ask for Customer Service.
