Series 733/734 Total Customer Satisfaction 3 Year Warranty Time/Temperature Control Program Manual Watlow Controls, 1241 Bundy Blvd., P.O. BOX 5580, Winona, MN 55987-5580, Phone: 507/454-5300, Fax: 507/452-4507 0600-0008-0002 Rev D November 1995 Supersedes without changes: W733-XPMN-Rev D00 $10.00 Made in the U.S.A.
Contents Page 3 3 Item Chapter 1 Starting out with the Watlow Series 733/734 General Description 4 Chapter 2 Keys & Displays 5 5 6 6 6 6 6 7 8 Chapter 3 The Program Mode Entering the Program Mode Advancing to the Next Menu Entering a Specific Menu Select or Change Program Data in a Menu Exiting the Program Mode Clearing Alarm or Error Codes Program Parameters Program Master Step Chart 9 9 10 10 10 10 11 12 13 14 Chapter 4 The Operation Mode Operation Parameters Running a Menu Viewing Temperature Whi
Starting Out Chapter 1 Series 734 WATL W Starting Out With The Watlow Series 733/734, EVENT READY LOAD 1 A Menu Driven Time/Temperature Control MENUS Single or Dual (custom units only) Input Type J, K or E thermocouple, RTD or Process Dual Output PID or ON/OFF 1 2 3 4 5 6 7 8 9 10 11 12 SERIES 734 Output 1 Heat, Auto-tune Output 2 Heat, Auto-tune Dual Event Input Single Alarm Four Event Outputs RS-422A, RS-423A (RS-232C compatible), or EIA-485 Optional Computer Interface Figure 1
Keys & Displays WATL W READY EVENT Chapter 2 Keys & Displays LOAD 1 MENUS 1 2 3 4 5 6 7 8 9 10 11 12 SERIES 733 WATL W EVENT READY LOAD 1 ZONE 1 MENUS 1 2 3 4 5 6 7 8 9 11 12 10 SERIES 734 ZONE 2 EVENT READY ZONE LED's Diagnostic LED's On a single zone control: • Neither LED is displayed. On a dual zone control: • The LED is lit when the corresponding zone is active. The LED flashes when viewing or programming data in the Program mode.
Program Chapter 3 The Program Mode Entering the Program Mode The Program mode configures the Series 733/734 menus. Press the UP/DOWN keys simultaneously for 5 seconds. Both LED's above these keys are lit while in the Program mode. If there are no key activations within 1 minute, the control automatically exits the Program mode. Press the appropriate menu key to program. The display shows the SP1 (Step 1 set point) parameter [SP`1], while the Menu LED is lit, and Zone LED (if applicable) is flashing.
Program To Advance To The Next Menu • Press the TIME (clock) key . The unit scrolls to the next menu and the corresponding menu LED is lit. After menu 12, the unit exits the Program mode. OR 1 2 3 4 5 6 7 8 9 10 11 12 Entering A Specific Menu Press the appropriate menu key and the program is displayed. Continue pressing the same menu key to advance to the next parameter in that menu. For more information, see the following for the parameter listings.
Program (S P _ ) Zone 1 Temperature Set Point: Press any menu key and the S P _ parameter is displayed and alternately flashes with the current set point for Zone 1. On dual zone units, pay close attention to the LED's on the 733/734. The SP _ parameter is displayed twice, but refers to Zone 1 or Zone 2 depending on which LED is flashing. The appropriate menu LED is also lit. Range: Range low to range high Default: 75°F/24°C Display alternates between parameter and programmed data.
Program Chart Table 1 Program Mode Master Step Chart Menu # 8 Step # Zone 1 Set Point Zone 2 Set Point °F/°C °F/°C Time 1 1 2 3 : : : 2 1 2 3 : : : 3 1 2 3 : : : 4 1 2 3 : : : 5 1 2 3 : : : 6 1 2 3 : : : 7 1 2 3 : : : 8 1 2 3 : : : 9 1 2 3 : : : 10 1 2 3 : : : 11 1 2 3 : : : 12 1 2 3 : : : WATLOW Series 733/734 Program Manual Event HR:MN or MN:SEC Programming, Chapter 3
Operation Chapter 4 The Operation Mode From the Operation mode, you can start a menu by pressing the appropriate number (menu) key, provided you are within the guard band (READY LED lit). Refer to the Seires 733/734 Service Manual for more information on the guard band. You can also view the process time and temperature of the last menu used. Menu 1, Step 1 is the default. Once a menu is initiated, the time remaining is also visible here.
Operation Running a Menu Press the appropriate menu key 6 , that menu is activated. The LED's above the Time key and menu key are lit. The time programmed for each step in the menu is added together and begins counting down. Once the combined menu time is complete, the audible alarm sounds and the menu LED flashes. Press the menu key again to stop the audible alarm. If not, the alarm will sound for 15 seconds. Before a menu can be started, menu time must be programmed.
Operation Entering the Monitor Mode The Monitor Mode displays the current set point(s), time, and events of an active menu without interrupting the menu operation. If no menu is active, it displays infromation from the last menu step which was running, or defaults to Menu 1, Step 1. • Press the Time key for 5 seconds. • The display reads the current step [StP_]. • Press the Time key , the display reads Zone 1's current set point [`325]. • The Temperature key LED is lit.
Alarms Chapter 5 Alarm & Error Codes Using Alarms The Series 733/734 has two alarm types, Process or Deviation. A Process alarm sets an absolute temperature. When the process exceeds that absolute temperature limit an alarm occurs. The Process alarm set points may be independently set high and low. A Deviation alarm alerts the operator when the process strays too far from set point. The operator can enter independent high and low alarm settings. The set point is the reference for the deviation alarm.
Error Codes To mask an alarm … • When the SIL parameter is ON… . This masks or "snoozes" the alarm message • Press the Temperature key for 30 seconds, and energizes the alarm output relay. • When the SIL parameter is OFF… • Press the Temperature key . This masks or "snoozes" the alarm message for 30 seconds, but does not energize the alarm relay. Error Code Messages ç The error code is visible in the display and alternates with the current display at a 3 second rate.
Error Codes Problem Probable Cause Er10 Stack overflow error Table 2 Continued Microprocessor error NOTE: For Er10 through Er14, first check the sensor and connections for a reversed or open sensor before trying the solution listed. • Check the InP1 parameter. Verify it matches your sensor. • Incorrect sensor type • Measuring temperature outside the sensor range Er13 Zone 2 Open sensor • Check the InP1 parameter. Verify it matches your sensor. • Check the InP2 parameter.
Index A, B Actual Temperature, 9 Advancing to the Next Menu, 6 Alarm Clear, 5 - 7 Alarm, Masking, 4, 13 Ac Parameter, 7 O Ordering Information, 19 Overview, 3 Operation Mode, 9 Parameters, 9 C Changing Data, 6 P Program, Chart, 8 Mode, 5,6 Parameters, 7 Process Temperature, 9 D Diagnostic LED's, 4 Displays, Digital, 4 Down key, 4 E E _, 7 Ec Parameter, 7 Entering, a Menu, 6 the Monitor Mode, 6 Event, LED, 4 Parameter, 7 Exit the Program Mode, 6 Error Clear, 5 - 7 Events, 7 F, G General Description, 3 Gu
Notes 16 WATLOW Series 733/734 Program Manual Appendix
Declaration of Conformity WATLOW CONTROLS 124 1 Bundy Boulevard Winona, Minnesota 55987 USA Declares that the following product: Series 733 I734 733A-4BB l-AAAG Electronic Incorporated Class III temperature controller, Type 2C action, for use in light industrial environment 24V- (VAC) 0.
Specific Specifications Control Mode • Single or dual input, single or dual output, single alarm. • EIA/TIA-422A, EIA/TIA-423A, or EIA/TIA-485 data communications. • ON/OFF: Determined by the HYSX parameter for Outputs 1 and 2. • PID Parameters: • Proportional band: 0 to 999°F/0 to 555°C/0 to 999 units. • Reset: 0.00 to 9.99 repeats per minute. • Rate: 0.00 to 9.99 minutes. • Cycle time: 1 to 60 seconds. Operator Interface • Membrane front panel. • Single, four-digit 0.56" (14 mm) LED displays.
Model Number 7 3 _A-____-__AA 733/734 = One or two channel microprocessor-based, time and temperature control; 24VÅ (VAC) power input. *Order power supply and connector kit(s) separately below.
Watlow Series 733/734 User's Manual Watlow Controls, 1241 Bundy Blvd., P.O.