EM Gateway User’s Manual For Watlow part number EM00-GATE-0000 1241 Bundy Boulevard, P.O. Box 5580, Winona, Minnesota USA 55987-5580 Phone: +1 (507) 454-5300, Fax: +1 (507) 452-4507, Internet: http://www.watlow.com 0600-0040-0001 Rev D February 2004 $10.
EM Gateway Table of Contents Chapter 1: Product Overview Ethernet Gateway Ethernet Gateway Architecture Program Upgrades 4 4 4 5 Chapter 2: Installation and Wiring Dimensions 6 7 Chapter 3: Configuration Getting Started Network Services Email Alarm Notification Data Logging Control Monitoring and Configuration 8 8 8 8 9 9 Chapter 4: HTML Pages EM Gateway EM Gateway Setup EM Gateway Network Setup EM Gateway Email Setup EM Gateway Clock Setup EM Gateway Serial Statistics EM Gateway Network Statistic
EM Gateway Table of Contents – cont.
Chapter One Product Overview The EM00-GATE-0000 is a gateway / bridge that allows up to 32 Watlow controllers to be directly connected to an Ethernet network. Using an HTTP Browser such as Microsoft Internet Explorer or Netscape Navigator you may access 16 controllers and view several controllers’ parameters via an onboard Web (HTTP) server. Ethernet Gateway The Ethernet gateway provides a means for monitoring and configuring runtime parameters of multiple controllers via a web browser.
Program Upgrades The gateway has a TFTP server for the purposes of reprogramming the program memory. A program update will be initiated when a TFTP client, residing on a PC, begins to write a new program file to the gateway TFTP server. When reprogramming the program memory, all other gateway services are unavailable. The gateway provides no means of updating the program memory of controller devices, such as flashing new information into the Series F4.
Chapter Two Installation & Wiring UL Approved, Class 2 power supply required 6
Dimensions are in inches 7
Chapter Three Configuration Getting Started Perform these steps; 1. Connect the EM00-GATE-0000 gateway to your computer’s Ethernet port using a cross-wired RJ45 cable or connect the EM00-GATE-0000 to a hub or network using a straight wired RJ45 Category 5 cable. The EM00-GATE-0000 is limited to a 10BaseT connection and will not work on an Ethernet port set for 100BaseT only. Use of a 10/100 hub will overcome this issue if your PC has only a 100BaseT port. 2.
You will need to configure your Gateway with your SMTP server name or address. A DNS server address must also be configured if using a SMTP name. Contact your system administrator if you don’t know the SMTP name or address. Data Logging The gateway provides no explicit means of data logging. Data can be polled via Modbus TCP by an external PC program. Consider WatView from Watlow for your setup, data logging and graphing needs.
Chapter Four HTML Pages The section describes the pages available from the EM Gateway’s Web server. When the web page is first accessed, you are prompted for a User name and Password. The default User name is ‘new’. The default Password is ‘user’. These are case sensitive. The user name and password may be changed on the security configuration page.
Use this page to disable or enable automatic page refreshing or to change the time in between refreshes. In addition, you can force a rescan of the Modbus Network. This will cause the Gateway to detect any new devices added to the serial network. Set the baud rate of the network to 9600 or 19200-baud. The value selected must match the value in all of the controllers on the serial network. Up to 16 controllers may be scanned by the Gateway using the built-in HTTP server.
Use this page to change the Gateway identification name or to change the IP Address Resolution Method. Contact your IS administrator for questions regarding these settings.
Use this page to enable notification and configure the addresses for email recipients. These recipients will receive an email when an alarm occurs on any controller. Contact your IS administrator for questions regarding these settings.
Use this page to update the time and date stored in the Gateway. This information is used to identify the time and date of alarms when emails are sent.
1 0 0 0 0 1174 0 2 0 0 0 0 1174 0 3 0 0 0 0 1174 0 4 0 0 0 0 1174 0 5 0 0 0 0 1174 0 6 0 0 0 0 1174 0 7 0 0 0 0 1174 0 8 0 0 0 0 1174 0 9 0 0 0 0 1174 0 10 0 0 0 0 1174 0 11 5 2 0 3 1167 0 12 0 0 0 0 1174 0 13 0 0 0 0 1174 0 14 0 0 0 0 1174 0 15 0 0 0 0 1174 0 16 0 0 0 0 1174 0 The Serial Statistic page is used to monitor the health of the controller network.
This page was loaded Wed Feb 1318: 00:28 2002 IP Address 7.3.37.91 Subnet 255.255.224.0 Gateway 7.3.63.250 Mac Address 00:03:AA:00:00:C1 Receives 128349 Unicasts 1207 Multicasts 0 Broadcasts 127061 Rx Errors 0 Rx Missed 2089 Rx CRC Errors 28 Rx Drops 0 Transmits 1251 Buffer Defers 0 Tx Errors 0 Tx Collisions 0 Tx Coll. Overflow 0 Tx FILO Errors 0 Traffic Backoffs 0 Network Rejects 84154 Address Rejects 25 Protocol Rejects 10492 ARP Rejects 19361 SMTP Server IP 0.0.0.
Chapter Five Controller Parameters and Registers The EM Gateway supports the following parameters for each type of controller when using an HTTP browser: Series 96 – non-ramping Operation Mode – register 200 with choice of Auto or Manual as read only Input Error – register 101 with choice of Sensor Error or Ok as read only Process Value Input 1 – register 100 as read only Process Value Input 2 – register 105 as read only Auto Set Point 1 – register 300 as read/write Alarm Status Output 2 – register 106 with
Series 988 / 989 Operation Mode – register 10 with choice of Auto or Manual as read only Input Error – register 4 with choice of Sensor Error or Ok as read only Process Value Input 1 – register 1 as read only Process Value Input 2 – register 2 as read only Auto Set Point – register 7 as read/write Alarm Status Output 2/3 – register 3 with choice of Ok, Alarm High, Alarm Low or Alarm Error as read only Alarm Acknowledge – register 3 with choice to clear alarm as write only Note: Selecting Manual control usin
Series F4P Operation Mode – register 200 with choice of Auto or Manual as read only Input 1 Error – register 101 with choice of Sensor Error or Ok as read only Input 2 Error – register 105 with choice of Sensor Error or Ok as read only Input 3 Error – register 109 with choice of Sensor Error or Ok as read only Process Value Input 1 – register 100 as read only Process Value Input 2 – register 104 as read only Process Value Input 3 – register 108 as read only Auto Set Point – register 300 as read/write Alarm
CLS200 Series (Loop 1 to 16 if available) Operation Mode – register 264 to 279 with choice of Auto or Manual as read only Input Error – registers 660 to 675 with choice of Ok, TC Reversed, TC Short, TC Open, RTD Open, or RTD Short as read only Process Value – registers 363 to 378 as read only Auto Set Point – registers 330 to 345 as read/write Alarm Status – registers 660 to 675 with choice of Ok, Low Deviation, High Deviation, Low Process, or High Process as read only Alarm Acknowledge – registers 8311 to
Chapter Six Reference Documents The MODBUS RTU specification is located at: http://www.modicon.com/techpubs/toc7.html or http://www.modbus.org Serial Numbers Gateways are labeled with a unique serial number in numeric and bar code formats. The serial number is embedded in the gateway firmware. EM Gateway Features and Benefits • • • • Ethernet/Internet connectivity Operate & monitor your process remotely.
Chapter Seven Specifications Power supply • • • • Voltage input 24 V (ac/dc) +10%, -15% 50/60 Hz +/- 5 Connection through 2-position removable screw style terminal block • 22 to 12 AWG Power consumption 10 VA MAX • UL Approved, Class 2 power supply required Real-time Clock backed by 3v-lithium battery – RAYOVAC BR1225 Environmental • • • Operating temperature range: 0 to 60°C Storage temperature range: -40 to 70°C Operating and storage humidity: 0 to 90% non-condensing Indication • • • Green LED for Et
Declaration of Conformity Gateway Products Watlow Winona, Inc. 1241 Bundy Blvd. Winona, MN 55987 USA Declares that the following product: Model Numbers: Classification: Rated Voltage: Rated Frequency: Rated Power: EM00-GATE-0000, NGW0-0000-2400 and NGW0-0000-0000* Communications interface card, Installation Category I, Pollution degree II 24V (ac or dc) or 5V (dc) 50/60 Hz or dc 10VA maximum *NGW0-0000-0000 Requires use of a Ferrico NF130 Clamp on ferrite on all lines to pass Class B emissions.
How to Reach Us Technical Assistance If you encounter a problem with your EM Gateway, review all of your wiring and configuration information to verify that your selections are consistent with your application. If the problem persists after checking the above, you can get technical assistance from your local Watlow representative, or by dialing (507) 454-5300. An applications engineer will discuss your application with you.