Control Console User’s Manual 1241 Bundy Boulevard, Winona, Minnesota USA Phone: +1 (507) 454-5300, Fax: +1 (507) 452-4507 http://www.watlow.com Registered Company Winona, Minnesota USA 0600-0045-0000 Rev C *0600-0045-0000* March 2004 $5.
Safety Information We use note, caution and warning symbols throughout this book to draw your attention to important operational and safety information. A "NOTE" marks a short message to alert you to an important detail. A "CAUTION" safety alert appears with information that is important for protecting your equipment and performance. Be especially careful to read and follow all cautions that apply to your application.
T Control Console: Table of Contents Chapter 1: Product Overview List of Figures Features and Benefits . . . . . . . . . . . . . . . . . .2 Figure 1 — Thermal system using a Control Console Control Console Architecture . . . . . . . . . . . . .2 Power Requirements . . . . . . . . . . . . . . . . . . .2 with a limit . . . . . . . . . . . . . . . . . . . . . . . . . .3 Figure 2 — Rear view of console without the Sensor Input . . . . . . . . . . . . . . . . . . . . . . . . . .2 communications option . .
Chapter One: Product Overview Features and Benefits • Fits easily into confined areas • Easily transported • Prewired output • AMP Mate-'n'-Lok® or twist-and-lock output connector option on most configurations • Miniature thermocouple connector • Option of 1/32 or 1/16 DIN Series SD or Series 96 controllers. • A 1/16 DIN size controller is not available in the mini console. • On-off rocker switch • No external components required • Quick installation and fast start up.
Heater Output Console Elements The Consoles are ordered with a factory selectable choice of AMP Mate-'n'-Lok® connector(s) or twist and lock connector(s) for heater output(s). Mating connector(s) are provided for the heater output(s). The Control Console contains the following elements of the thermal system: 1. communications port for data acquisition included with consoles containing communications (optional); Communications 2.
Chapter Two: Installation & Wiring Pre-Installation ç CAUTION High Temperature Limit: Only the Watlow Controller/Limit console utilizes a high temperature limit control. Install high temperature control protection in systems where an overtemperature fault condition would present a fire hazard or other hazard. Failure to install temperature control protection where a potential hazard exists could result in damage to equipment and property, and injury to personnel.
Power Cord Controller L1 L2 GND Output Connector Power Power Output Output Input Input In In Ground In In Ground Vdc Vac Out Out Vdc Vac Out Out Solid-state Relay Heater Element Input Connector In In In In Thermocouple Figure 3 — Control Console without a limit. EIA-485 Communications 2. Heater Connections • Female DB9 connector mounted in box The heater output(s) utilizes either AMP Mate-’n’Lok® connector(s) or twist-and-lock connector(s).
Appendix Specifications Sensor Input Controllers • Factory selectable thermocouple (J, K or T) or 2wire RTD. • Watlow Series 96 (Refer to Series 96 User's Manual for controller specifications.) • Watlow Series SD (1/16 or 1/32 DIN), (Refer to Series SD User's Manual for controller/limit specifications.) • RTD for Series SD series only available as 100ohm, platinum DIN curve. • Series 96 has option of DIN or JIS curve, which can be selected by user.
Accessory Parts Manufacturer Description Manufacturer’s Part Number Relationship to Console Tyco-Amp Mate-n-Lok® Plug 1-480698-0 Ship with Tyco-Amp Mate-n-Lok® Plug 350550-1 Ship with Hubbell Plug 7465V Ship with 120V units Hubbell Plug 7485 Ship with 208/240V units Tyco-Amp DB9 (male) 205204-1 Ship with Tyco-Amp DB9 (pins) 1-66506-0 Ship with B&B Electronics MRS 232-485 Converter 485SD9TB Watlow part number 0830-0473-0001 B&B Electronics MRS 232-485 Converter 485PS2 Watlo
Ordering Information To order, complete the model number using the information below.
Control Console: SNGL SNGLSingle zone Self-contained unit 00 - Controllers A Series 96 w ramp & soak C Series 96 w ramp & soak, EIA-232 comms G Series SD (1/32 DIN) w EIA-485 comms 4 Series 96 5 Series SD (1/32 DIN) 6 Series 96 w EIA-232 comms 7 Series SD (1/16DIN) Input J Type J thermocoule K Type K thermocouple T Type T thermocouple R RTD (2-wire) Display Series 96/SD RG Red/Green (only option on Series SD 1/32 DIN) RR Red/Red GG Green/Green (only available on Series 96) GR Green/Red (only available on
How to Reach Us Your Authorized Watlow Distributor: United States (headquarters): Asia/Pacific: Watlow Electric Manufacturing Company 12001 Lackland Road St. Louis, Missouri USA 63146 Telephone: +1 (314) 878-4600 Fax: +1 (314) 878-6814 Watlow Australia Pty., Ltd. 23 Gladstone Park Drive, Tullamarine, Victoria 3043 Australia Telephone: +61 (39) 335-6449 Fax: +61 (39) 330-3566 Europe: Watlow GmbH Industriegebiet Heidig Lauchwasenstr.