Océ User manual Océ BLM500/550/550 PRO Operating information
Copyright © 2007-2010 Océ All rights reserved. No part of this work may be reproduced, copied, adapted, or transmitted in any form or by any means without written permission from Océ. Océ makes no representation or warranties with respect to the contents hereof and specifically disclaims any implied warranties of merchantability or fitness for any particular purpose.
Contents Contents Chapter 1 Introduction to the Booklet maker....................................................................5 Introduction.................................................................................................6 Description of the Booklet maker..............................................................8 Right Hand Side of the Booklet maker...................................................10 The Rear Panel of the Booklet maker................................................
Contents Chapter 5 Error Conditions, Problems and Solutions.....................................................55 Clear a Printer Error.................................................................................56 Clear a Booklet maker error.....................................................................57 General Problems.....................................................................................58 Book Quality............................................................................
Chapter 1 Introduction to the Booklet maker
Introduction Introduction Introduction This User Manual is applicable to all model Océ BLM550 booklet makers. The Océ BLM550 PRO version is an Océ BLM550 booklet maker with the optional Book Stacker attached. The User Manual is also applicable to all model Océ BLM500 booklet makers from serial number 120 onwards with software version 3.1. (It is possible to retrofit the optional Book Stacker to these Océ BLM500 models). Caution: A CAUTION message tells you that a procedure or operation can be dangerous.
Introduction Installation Your Booklet maker must be installed by a service engineer. Special knowledge is needed to install the machine. Attention: Only connect the machine to a mains power supply of the correct voltage with a good earth connection. The correct machine voltage is shown on the label at the mains power supply input on the rear of the machine. If the machine is connected to the wrong supply, the warranty is cancelled.
Description of the Booklet maker Description of the Booklet maker Introduction The Booklet maker operates online with digital printers to process sets of printed pages into stitched books. The main parts are shown below.
Description of the Booklet maker Component - function table Operator Side of the Booklet maker# Component Function A The connecting bridge The connecting bridge moves the printed sheets from the printer to the Booklet maker. If needed, the sheets are rotated into the correct direction. Rotation lets the printer operate at optimum print speed. Adjustment for the size of the paper and sheet rotation is automatic, according to the settings entered on the touch screen.
Right Hand Side of the Booklet maker Right Hand Side of the Booklet maker Illustration A B [3] Right hand side of the Booklet maker Component - function table Right hand side of the Booklet maker# 10 Component Function A The stitch wire cabinet The stitch-wire cabinet holds the spool of stitch-wire.
The Rear Panel of the Booklet maker The Rear Panel of the Booklet maker Illustration A B C D E F [4] The Rear Panel of the Booklet maker Component - function table The Rear Panel of the Booklet maker# Component Function A Rating and serial label The rating label displays the type of machine, serial number, power use and fuse information. B Mains power ON/OFF switch The mains power ON/OFF switch turns ON or turns OFF the Booklet maker.
The mains input panel of the Book Stacker The mains input panel of the Book Stacker Illustration A B C D E [5] The mains input panel of the Book Stacker Component - function table The mains input panel of the Book Stacker# 12 Component Function A Rating and serial label The rating label displays the type of machine, serial number, power use and fuse information. B Voltage advisory label The voltage advisory label shows that the input voltage is 230 V AC.
Chapter 2 How to run the Booklet maker
Before You Begin This chapter gives information on how to run a job on the Booklet maker. For information on how to operate the printer, refer to the printer documentation. Information about the user interface is included in chapter “The User Interface”. Information about standard procedures, for example opening covers to clear a paper jam, is included in chapter “Standard Tasks”.
Turn On the Booklet maker Turn On the Booklet maker Procedure 1. Connect the Booklet maker to the mains power supply. 2. Use the mains ON/OFF switch to turn ON the Booklet maker. Result The machine makes this sequence of beeps: 'beep__beep beep beep beep_____ beep__beep'. The touch screen illuminates and the machine calibrates. When READY is displayed on the screen, the machine is ready for use.
Enter the Job Settings Enter the Job Settings Introduction Make the settings for a new job in the BASIC window on the touch screen. See the chapter “The User Interface” for more information. The PAPER SIZE and PAGE DIRECTION settings are entered on the touch screen. These dimensions refer to the format of the paper when it enters the Booklet maker. Attention: Do not operate the touch screen with a sharp object or with too much force. These actions can damage the touch screen.
Enter the Job Settings Procedure for a New Job # Step Action 1 Touch BASIC 2 Enter the paper size Touch PAPER SIZE. Enter the dimensions of the paper. The job setting is easier if you first select a preset paper size, then adjust the settings as necessary Touch PAPER SIZE > PRESETS > A3 or A4. (USA: 11x17, 8.5x11 or 8.5x14) 3 Enter the page direction Touch PAGE DIRECTION > LANDSCAPE or PORTRAIT. If the PAGE DIRECTION option is not available, the PAGE DIRECTION cannot be changed.
Enter the Job Settings Procedure for a Saved Job 1. 2. 3. 4. 18 Touch LOAD & SAVE Touch the job name or use the Up arrow and the Down arrow to select the job. Touch LOAD.
Stacker and Book Stacker adjustment Stacker and Book Stacker adjustment Adjust the Stacker Adjust the stacker according to the size and thickness of the finished book (see ‘Adjust the Stacker’ on page 49). Adjust the Book Stacker Check if the book stacker is ready to accept books (see ‘Adjust the Book Stacker’ on page 51).
Run the job Run the job 1. Make sure the adjustments on the Booklet maker are complete before you release the print job from the print queue. 2. Start the print job. The Booklet maker starts automatically. 3. Check the quality of the first book 4. If the quality is not acceptable, make adjustments (see ‘Book Quality’ on page 60). Result During the job ■ Unload books from the Stacker before the Stacker is full. The Booklet maker stops and displays a message when the Stacker is full.
Chapter 3 The User Interface
The Touch Screen The Touch Screen Introduction A B C [6] The User Interface # A START Button B STOP Button C Touch Screen The user interface includes a colour touch screen and START/STOP buttons. Operate the touch screen with a fingertip. You can touch the screen with a blunt item, for example a palm-top 'wand' or the blunt end of a pen. Do not use too much force. A light touch is all that is needed. Power save The touch screen has a power-save function.
The Touch Screen Illustration 6 5 7 8 3 4 2 1 [7] The Touch Screen Component - function table # No. Component Function 1 Window Tabs The touch screen buttons are divided into groups that have connected functions. Each group of buttons has a separate window. Touch the correct tab to select the window. LOAD & SAVE BASIC ADVANCED CONFIGURE MENU 2 Window Buttons Each window contains a group of buttons. Touch the button to select the function.
The Touch Screen No. Component Function 5 Status The STATUS line shows the machine status. - GREEN The Booklet maker is READY or RUNNING. - ORANGE PLEASE WAIT - wait until the Booklet maker is ready. ATTENTION - the Booklet maker needs an action by the operator. - RED The Booklet maker is in an ERROR condition. Help Help text is available on the touch screen. ■ Touch HELP then touch any button or tab on the screen. Information about that button or tab is displayed.
The Job Mimic The Job Mimic Introduction The job mimic shows the current machine status. Illustration [8] The Job Mimic Component - function table # No. Icon 1 2 Information The following items are shown ■ the size of paper ■ the format of the paper in the gathering area ■ the broken line shows the fold line ■ the small thick lines show the stitches ■ the arrow shows the original feed edge in the printer Stitch Pitch The stitch pitch is shown only when a non-standard setting is selected.
The Job Mimic No. 26 Icon Information 3 The set thickness, in mm, is shown. 4 The number of forms is shown. If the pressure is adjusted, the setting is shown in brackets. A red X shows that the form function is not active. 5 The trim setting is displayed. A red X shows that the trim function is not active.
The BASIC Window The BASIC Window Introduction The BASIC window gives you access to frequently-changed machine settings. Button overview The BASIC Window Buttons# Button Information PAPER SIZE Measure the accurate size of the printed paper before you make a book. Touch PAPER SIZE to enter the paper size. When the machine is in operation, you can adjust the PAPER SIZE by a maximum of +/- 1mm. - PAGE DIRECTION Touch PAGE DIRECTION to change the direction of the paper to Landscape or Portrait.
The BASIC Window 28 Button Information FORM To make the square spine of the book, pressure is applied to the spine. This process is called forming. Touch FORM to specify the amount of spine form. To make a good spine on different paper types, the amount of spine form can be changed.
The LOAD & SAVE Window The LOAD & SAVE Window Introduction The LOAD & SAVE window lets you save and reload job settings. Each job is given a name. The jobs are displayed in a list on the screen. Touch the job name or use the Up arrow or Down arrow to make the selection. Button overview The LOAD & SAVE Window Buttons# Button Information SAVE Touch SAVE to save the current settings. An on-screen keyboard is displayed. Enter the job name. Touch OK or CLOSE. The new job appears in the list of saved jobs.
The LOAD & SAVE Window 30 Button Information DELETE To delete a particular job it must be unlocked. Touch the job name or use the Up arrow or Down arrow to make the selection from the job list. Touch and hold DELETE. A red line appears. The red line fills from left to right. Hold DELETE until the red line reaches the right-hand side. VIEW OF JOB LIST VIEW OF JOB LIST changes the order that saved jobs are listed. There is a line between Factory Template jobs and jobs saved by the operator.
The ADVANCED Window The ADVANCED Window Introduction The ADVANCED window gives you access to special machine functions. Button overview# Button Information RE-REF If the machine calibration appears incorrect or if an 'axis moving' error message remains on the screen, touch REREF to re-reference the adjustment axes. The adjustment axes return to the current settings. At intervals, the machine will re-reference the axes during the set-up procedure.
The CONFIGURE Window The CONFIGURE Window Introduction The CONFIGURE window lets you make changes to the configuration of the machine. Some functions and buttons are only available at certain access levels, see 'ACCESS LEVEL' ‘Button overview’ on page 33. The CONFIGURE Window Buttons Button overview# 32 Button Information Operator Supervisor MACHINE OPTIONS Touch MACHINE OPTIONS to view the general machine setup. Some of the settings can be changed, depending on the current access level.
The MENU Window The MENU Window Introduction MENU shows the settings that are not changed during day-to-day operation. These settings include ■ Change the Access Level ■ Change the display language ■ Advanced machine settings that are accessed by a person who has the correct accesscode.
The MENU Window 34 Button Information COUNTERS The counters display the ■ number of books that have been made ■ number of sheets that have been processed ■ number of stitches that have been used -RESET Touch RESET to reset the book, sheet and stitch counter. Use RESET after operator maintenance to the stitch head. Touch and hold RESET. A red line appears. The red line fills from left to right. Hold RESET until the red line reaches the right-hand side.
Chapter 4 Standard Tasks
Load and Save the Job Settings This chapter describes the standard tasks that are needed in the day-to-day operation of your Booklet maker. Load and Save the Job Settings Introduction The current job settings can be saved to the memory and reloaded for use again at a later date. Load the 'Default Job Template' to reset the Booklet maker to normal settings. Save a job 1. Touch LOAD & SAVE > SAVE. 2. If these options appear, select one.
Adjust the Stitch Pitch Adjust the Stitch Pitch Introduction The stitch pitch is the space between the stitches. The machine automatically calculates the stitch pitch according to the size of the paper and the number of stitches. The stitches are inserted symmetrically on the spine of the book. If a non-standard stitch pitch is needed, use STITCH PITCH to make the adjustment. A = Stitch Pitch A A B [14] Stitch Pitch Limitations: ■ The minimum stitch pitch 'A' is 25mm.
Open the Connecting Bridge Cover Open the Connecting Bridge Cover Introduction The Booklet maker will not stop if you open the connecting bridge cover. A [15] Connecting Bridge Cover in the open position. # A Connecting Bridge Cover When to do If a machine error occurs, or for maintenance. ■ To clear a paper jam ■ To clean the static elimination bar Caution: Keep your hands, clothing and hair away from the belts. Procedure 1. Lift the connecting bridge cover.
Open and Close the Folder Cover Open and Close the Folder Cover Introduction If a machine error occurs, or for maintenance. ■ To access the stitch area ■ To access the folder area Note: The folder cover has an interlock switch. The Booklet maker stops if you open the folder cover. [16] Unlock and lock the Folder Cover. Open the Folder Cover 1. Lift the black locking handle against the spring pressure. 2. Turn the handle through 90° to unlock. 3. Lift the folder cover carefully to the vertical.
Open and Close the Folder Cover 1. Lower the folder cover. 2. Turn the handle through 90° to lock. 3. Close the locking handle to lock the folder cover.
Lift and Lower the Clincher Frame Lift and Lower the Clincher Frame Introduction A B [17] Folder Cover in the vertical position.
Lift and Lower the Clincher Frame When to do If a machine error occurs, or for maintenance. ■ To clear a paper jam in the stitch area ■ To unlock the Booklet maker main deck Lift the Clincher Frame 1. Open the folder cover. 2. Turn the locking handle to the left , until the thread is disengaged. 3. Lift the clincher frame to the vertical position. Lower the Clincher Frame Attention: You must hold the weight of the clincher frame. Do not let the clincher frame fall on your hand. 1.
Open the Gathering Area Cover Open the Gathering Area Cover Introduction A B C [19] Gathering Area Cover. # A Connecting Bridge Cover open B Gathering Area Cover C Gathering Area Cover Handle When to do If a machine error occurs, or for maintenance. ■ To access the gathering area ■ To access the static elimination bar in the gathering area The Booklet maker will stop if you open the gathering area cover. Procedure 1. Open the connecting bridge cover. 2.
Lift the Booklet maker Main Deck Lift the Booklet maker Main Deck Introduction A B C D E [20] Lift the Booklet maker Main Deck # A Folder Cover open B Connecting Bridge Cover open C Clincher Frame lifted D Gathering Area Cover E Main Deck When to do If a machine error occurs, or for maintenance. ■ To access the stitch head ■ To access the former area ■ To access the trim area Before you begin # Check the touch screen for the error message FOLD BLADE NOT PARKED.
Lift the Booklet maker Main Deck If the error message is not displayed: Continue with the procedure below. Caution: Keep your hands and fingers clear when you lift the main deck. Attention: Do not lift the main deck if the error message FOLD BLADE NOT PARKED is shown on the screen. Procedure # Step Action Information 1 Open the connecting bridge cover. ‘Open the Connecting Bridge Cover’ on page 38 2 Open the folder cover.
Empty the Trim Bin Empty the Trim Bin Introduction A B [21] Trim Bin Open. # A Trim Bin Side Handle B Trim Bin open Note: The Booklet maker operates with the trim bin removed for a short time. The printer waits while the trim bin is removed, then continues when the trim bin is replaced. To prevent lost production, you must remove, empty and return the trim bin to the Booklet maker as quickly as possible. When to do ■ ■ An error message is displayed on the touch screen when the trim bin is full.
Empty the Trim Bin 3. Empty the trim bin 4. Fit the bottom of the trim bin over the mounting rail. 5. Push the trim bin closed at the top.
Open the Stitch-Wire Cabinet Open the Stitch-Wire Cabinet Introduction A [22] Stitch-wire Cabinet. # A Stitch-wire Cabinet open When to do ■ ■ To see if the stitch-wire is jammed or finished. An error message is displayed on the touch screen when the stitch-wire is jammed or finished. To install a new stitch-wire spool. ‘Install New Stitch-wire’ on page 133. Procedure 1. Open the stitch-wire cabinet cover. The cover is held closed by a magnetic catch.
Adjust the Stacker Adjust the Stacker Introduction The collection table must be in the correct position for the stacker to operate. The position of the collection table depends on the finished size of the job.
Adjust the Stacker B Collection table C Orange plastic hand-screw D Catch tray Procedure 1. # Step Action Information 1 Set the catch tray angle according to the thickness of the book. For books that are 1.5mm thick or less, use position 1. For books that are more than 1.5mm thick, use position 2. ‘Introduction’ on page 49 2 Set the collection table position according to the size of the book. Read the setting through the window. ‘Introduction’ on page 49 These settings are recommendations.
Adjust the Book Stacker Adjust the Book Stacker - Illustration [25] Push the book support to the left A [26] The magnetic paper guide for thin books # A Magnetic paper guide Procedure 1. Before you use the Book Stacker, make sure the book support is pushed completely to the left. There is no need to empty the Book Stacker until the stacker is full. 2. If you are making thin books, attach the magnetic paper guide above the book outfeed on the Océ BLM500/550/550 PRO.
Unload the Book Stacker Unload the Book Stacker Introduction A B [27] The book divider # A Guide rail B Book divider Procedure 1. If required, insert the book divider so that the stack does not slip while you unload the books. 2. Remove the books. 3. Push the book support completely to the left (see ‘Illustration’ on page 51). 4. Remove the book divider until it is needed. Store the book divider on the right-hand end of the guide rail of the stacker.
Operate the Booklet maker offline Operate the Booklet maker offline Introduction You can hand feed sets into the Booklet maker if offline operation is needed. The machine operates when you push the two buttons. When to do ■ ■ To check the settings are correct To make a small number of books offline Attention: Do not put your hands in the gathering area when the machine operates. Use two hands to push the buttons. For safety reasons, this task is for a single operator. Do not let another person help you.
Operate the Booklet maker offline 54 Chapter 4 - Standard Tasks
Chapter 5 Error Conditions, Problems and Solutions
Clear a Printer Error This chapter describes how to correct problems that can occur on your Booklet maker. If a problem continues, contact your service engineer. Clear a Printer Error Introduction If a paper jam or other error occurs in the printer, the printer and the Booklet maker stop. Procedure 1. Clear the printer error. 2. Follow the instructions on the printer. If the printer tells you to remove paper from the Booklet maker, touch START to start the machine. 3.
Clear a Booklet maker error Clear a Booklet maker error Introduction If a paper jam or other error occurs in the Booklet maker, the printer and the Booklet maker stop. The type of error is displayed on the touch screen ‘Error Messages’ on page 75. Procedure 1. Clear the error. The error message on the touch screen tells you about the error. 2. Remove all sheets from the Booklet maker. 3. Follow the instructions on the printer.
General Problems General Problems The Booklet maker does not start # Is the touch screen illuminated? No Yes ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ V Are error messages displayed on the touch screen? No Yes ¦ ¦ V See ‘Error Messages’ on page 75 Is there an error message on the printer? No Yes ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ V Correct the printer error. If the printer error message is ‘Check Third Party Finishing Device’ or ‘check custom’, then check for an error message on the Booklet maker touch screen.
General Problems Is the Booklet maker turned ON and connected to the mains power supply of the correct type and voltage? No Yes ¦ ¦ ¦ V Replace the fuse at the mains input (see ‘Change the fuses of the Booklet maker’ on page 107). If the problem continues, then call your service engineer. Connect the Booklet maker to the mains supply of the correct type and voltage and then turn the machine ON.
Book Quality Book Quality Paper Size and Book Quality Instructions ■ ■ ■ ■ ■ ■ ■ Careful measurement of the paper size and set thickness is important. To make an accurate book you must enter accurate paper dimensions into the touch screen. To get best accuracy, use millimetres to measure the set (see ‘Before You Begin’ on page 16). Measure the size of the printed paper. The paper dimension changes when the paper is printed.
Book Quality Is the paper within specification (see ‘Specifications’ on page 142)? Yes No ¦ ¦ V Do not use paper that is outside the specification. Have you accurately measured the paper-size after printing? Yes No ¦ ¦ ¦ ¦ V Print a sample to the stacker and measure the printed paper. Accurate measurement will improve book quality. Have you entered the measured PAPER SIZE into the touch screen? Yes No ¦ ¦ ¦ V Enter the correct, measured PAPER SIZE into the touch screen.
Book Quality Clean the static elimination bars (see ‘Clean the Static Elimination Bars’ on page 115). Does the problem continue? Yes No ¦ ¦ V Further action is not needed. Is the paper thin and/or curly? Yes No ¦ ¦ V Call your service engineer. Increase the TAMPER TIME to give the paper more time to settle. Supervisor access level is needed (see ‘The MENU Window’ on page 33). On thin books, this may reduce the production speed. Touch CONFIGURE > SHUTTLE.
Book Quality ¦ ¦ ¦ ¦ ¦ ¦ ¦ V The spine is incorrect along the full length. Is the folder cover closed fully? ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ V Is the SET THICKNESS correct? ¦ ¦ ¦ ¦ ¦ ¦ ¦ V Adjust the PRESSURE setting. Increase the PRESSURE to give more spine form and decrease the PRESSURE to give less spine form.Does the problem continue? Yes No ¦ ¦ ¦ V Lock the folder cover (see ‘Close the Folder Cover’ on page 39.
Book Quality ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ V Adjust the NUMBER of forms setting. Increase the NUMBER of forms to give more spine form and decrease the NUMBER of forms to give less spine form. Does the problem continue? ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ V Load a Default Job. This will reset the FORM settings, including PRESSURE, NUMBER and THRESHOLD (see ‘Reset the Booklet maker to default settings’ on page 36). Does the problem continue? ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ V Run a standard job using paper of 80 g/m² (20 lb bond).
Book Quality Stitching problems - the book is not stitched A B C [31] Pulling stitch-wire # A Stitch-wire cabinet B Stitch-wire C Accessory bag A B C D [32] Stitch-wire jam # A Middle wire-tube B Large feed gear C Stitch-wire jam D Small feed gear # Is the number of STITCHES set between 1 and 6? Chapter 5 - Error Conditions, Problems and Solutions 65
Book Quality Yes No ¦ ¦ V Select STITCHES 1 - 6 (see ‘The BASIC Window’ on page 27). Check the stitch-wire spool. Is there stitch-wire present? Yes No ¦ ¦ V Load a new stitch-wire spool (see ‘Install New Stitch-wire’ on page 133). Open the PSQ main deck (see ‘Lift the Booklet maker Main Deck’ on page 44). Pull approximately 100 mm -150 mm of stitch-wire from the stitch wire spool. Does the wire move freely? Yes No ¦ ¦ ¦ ¦ V Open the stitch-wire cabinet.
Book Quality ■ ■ the distance between the ends of the stitch legs is approximately 1 mm, the distance can vary by +/- 0.5 mm has a flat crown. # Is the stitch formed correctly? Yes No ¦ ¦ V Call your service engineer The stitches should be aligned centrally on the spine.
Book Quality ¦ ¦ ¦ ¦ ¦ ¦ V Have you entered the measured PAPER SIZE into the touch screen? ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ V Touch ADVANCED > RE-REF > RE-REF to re-reference the machine. Does the problem continue? Yes No ¦ ¦ V Enter the correct, measured PAPER SIZE into the touch screen. Yes No ¦ ¦ V Further action is not needed. Call your service engineer Further action is not needed. Trimming problem - the book is not trimmed # Is the TRIM option turned off? No Yes ¦ ¦ V Turn on the TRIM option.
Book Quality ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ V Set TRIM to AUTO. Does the problem continue? Yes No ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ V Further action is not needed. If you need to use a custom trim size, enter the trim dimension in the TRIM window. Make sure the size is not larger than the book size, or the book will not be trimmed. Touch ADVANCED > RE-REF > RE-REF to re-reference the machine. Does the problem continue? Yes No ¦ ¦ V Further action is not needed. Call your service engineer.
Book Quality Re-reference the machine. Touch ADVANCED > RE-REF > RE-REF to re-reference the machine. Does the problem continue? Yes No ¦ ¦ V Further action is not needed. Call your service engineer. Trimming problem - the book is not trimmed square Open the trim stop guard and check for paper trimmings (see ‘Clear paper from the trim stop’ on page 138). # Is the trim stop clear of paper trimmings? Yes No ¦ ¦ ¦ ¦ ¦ ¦ V Clear paper from the trim stop.
Book Quality [33] Blade witness mark in the centre of the book [34] Blade damage mark # Are there marks on the trimmed edge other than the blade witness mark? No Yes ¦ ¦ V Call your service engineer. No further action is needed.
Book Quality ¦ ¦ ¦ ¦ V Clean the former roller (see ‘Clean the Former Roller’ on page 118). Are there grease or oil spots on the spine of the book? Grease marks near the stitches No Yes ¦ ¦ ¦ ¦ V Clean grease from the top of the stitch head (see ‘Clean excess grease from the Stitch Head’ on page 126).
Book Quality Print a sample to the printer stacker. Is the printer the cause of the dirty marks? No Yes ¦ V Printer service is required. Call your service engineer. Damaged book A [39] Normal witness mark (A) left by the form clamp during spine forming # Are there damage marks on the cover of the book near to the spine, from the form clamp, that are worse than the normal witness mark? No Yes ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ V Run a standard job using paper of 80 g/m² (20 lb bond).
Book Quality ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ V Run a standard job using paper of 80 g/m² (20 lb bond). Does the problem continue? Yes No ¦ ¦ ¦ ¦ V The problem is caused by the cover material or the finish. Change the cover material. Call your service engineer. Print a sample to the printer stacker and inspect the pages. Is the printer the cause of the damage? No Yes ¦ ¦ V Printer service is required. Call your service engineer.
Error Messages Error Messages Message list Information and error messages are shown in the message list. The error messages are shown in order of priority. Follow the action needed for the messages, starting with the message at the top of the list. To display the information about a message: ■ Touch HELP then touch the message list. ■ Use the right-arrow and left-arrow to see the help text for each message. # Problem Cause AXES MOVING Some of the machine axes are moving.
Error Messages 76 Problem Cause BOOK DELIVERY TOO FAST Books are being delivered to the stacker too fast. This error can happen when you insert books into the stacker by hand. Press the reset button on the stacker. If the problem continues, then call your service engineer. Bridge axis moving The bridge axis is moving. This message clears when the adjustment is complete. If the message does not clear, touch ADVANCED > RE REF. BRIDGE INFEED COVER OPEN The bridge infeed cover is open.
Error Messages Problem Cause CHECK PAPER SIZE Remember to check the paper size. To make an accurate book you must enter accurate paper dimen-sions into the touch screen. Measure the size of the printed paper. The paper dimension changes when the paper is printed. CHECK THE TRIM BIN The trim bin is either open or full. Check the trim bin. Empty the trim bin if necessary. COVER OPEN A safety cover is open. The machine will not operate until the cover is closed.
Error Messages 78 Problem Cause ENDLAY - No comms Use the mains ON/OFF switch. Turn the machine OFF, then turn the machine ON. If the problem continues, then call your service engineer. ERROR IN TRIM AREA There is an error at the trimmer. Check the trimmer for a paper or book jam. Touch STOP to clear the message from the screen. ERROR - No comms Use the mains ON/OFF switch. Turn the machine OFF, then turn the machine ON. If the problem continues, then call your service engineer.
Error Messages Problem Cause Solution FLOW ERROR - OUTFEED There is an error at the outfeed. Remove the trim bin and open the trim stop guard to remove the book. If necessary, open the main deck to remove the book. See ‘Jam in the Trim Area’ on page 96 FLOW ERROR STITCHER There is an error at the stitcher. Open the folder cover and remove the book. If the problem continues, then call your service engineer.
Error Messages 80 Problem Cause Solution FORM ROLLER ERROR Open the folder cover, remove the paper, close the folder cover. See ‘Jam in the Folder or Former Area’ on page 91 FORM ROLLER NOT PARKED The form roller is in the wrong position. Touch START to reset the position. Follow the instructions on the screen. FORM CLAMP ERROR There is an error at the former. Open the folder cover and remove the book. If necessary, open the main deck to remove the book.
Error Messages Problem Cause Solution JAM AT STACKER OUTFEED There is a jam in the stacker out-feed or there are paper-trimmings in the stacker outfeed. Remove the books from the stacker outfeed. Check for papertrimmings and remove them if present. Press the reset button on the stacker. See ‘Jam at Book Stacker outfeed’ on page 99 JAM BEFORE TRIMMER There is a book jammed before the trimmer. Open the main deck to remove the book. See ‘Jam before the Trimmer’ on page 91.
Error Messages 82 Problem Cause MAIN CONTROL - No comms Use the mains ON/OFF switch. Turn the machine OFF, then turn the machine ON. If the problem continues, then call your service engineer. MANUALLY PARK SHUTTLE The shuttle is not parked correctly. Open the folder cover and move the shuttle to the park position. Close the folder cover. The shuttle will reset. When the message list is clear, continue operation.
Error Messages Problem Cause Rotate axis moving The rotate axis is moving. This message clears when the adjustment is complete. If the message does not clear, touch ADVANCED > RE REF. ROTATE - No comms Use the mains ON/OFF switch. Turn the machine OFF, then turn the machine ON. If the problem continues, then call your service engineer. SET IN GATHERING AREA There is a set or partial set in the gathering area. Open the gathering area and remove the sheets.
Error Messages 84 Problem Cause SHUTTLE MOTOR ERROR Use the mains ON/OFF switch. Turn the machine OFF, then turn the machine ON. If the problem continues, then call your service engineer. SHUTTLE - No comms Use the mains ON/OFF switch. Turn the machine OFF, then turn the machine ON. If the problem continues, then call your service engineer. SHUTTLE NOT PARKED The shuttle is in the wrong position. Touch START , then follow the instructions on the screen.to reset the position.
Error Messages Problem Cause Stitch axis moving The stitch axis is moving. This message clears when the adjustment is complete. If the message does not clear, touch ADVANCED > RE REF. Stitch length will change soon The stitch length cannot adjust at the moment. The stitch leg length will adjust after the next book. STITCH - No comms Use the mains ON/OFF switch. Turn the machine OFF, then turn the machine ON. If the problem continues, then call your service engineer.
Error Messages 86 Problem Cause SYSTEM ERROR 39.xx Press the reset button on the stacker. If the message does not clear, use the stacker mains ON/OFF switch. Turn the stacker OFF, then turn the stacker ON. If the problem continues, then call your service engineer. TOO MANY PAGES The printer has delivered more than 55 sheets into the gathering area. Remove the incorrect set. Correct the printer setting. Touch STOP to clear the message from the screen.
Error Messages Problem Cause TRIM BLADE NOT PARKED The trim blade is in the wrong position. Touch START to reset the position. Follow the instructions on the screen. TRIM - No comms Use the mains ON/OFF switch. Turn the machine OFF, then turn the machine ON. If the problem continues, then call your service engineer. USER STOP The user has touched the STOP button while the machine is in operation. Touch START to restart the machine.
Clear Paper Jams Clear Paper Jams Introduction A B C D E [40] Paper Jam Locations # 88 A Connecting Bridge B Gathering Area C Stitch Area D Fold and Forming Areas E Trim Area Chapter 5 - Error Conditions, Problems and Solutions
Clear Paper Jams Illustration A [41] Paper Jam Location - Bridge Infeed # A Bridge Infeed Cover Jam in the Bridge Infeed 1. 2. 3. 4. 5. Open the connecting bridge cover. Open the bridge infeed cover. Remove the jammed paper. Close the bridge infeed cover. Close the connecting bridge cover. Jam in the Connecting Bridge 1. Open the connecting bridge cover. 2. Remove the jammed paper. 3. Close the connecting bridge cover. Jam in the Gathering Area Open the connecting bridge cover.
Clear Paper Jams 6. Close the connecting bridge cover. Illustration ü û û ü û [42] Gathering Area Belt Positions Jam in the Stitch Area # 90 Step Action Information 1 Open the folder cover. See ‘Open and Close the Folder Cover’ on page 39 2 Lift the clincher frame. See ‘Lift and Lower the Clincher Frame’ on page 41. 3 Remove the jammed paper.
Clear Paper Jams Step Action Information 4 Check for broken or damaged stitches in the clincher area. Manually operate the clincher to clear any stitches that are jammed. 5 Lower the clincher frame. 6 Close the folder cover. A A: Press to manually operate the clincher. See ‘Lift and Lower the Clincher Frame’ on page 41 Jam in the Folder or Former Area 1. Open the folder cover. 2. Remove the jammed paper. See ‘Jam in the Trim Area’ on page 96 if you cannot see the paper in the former area. 3.
Clear Paper Jams Illustration A B C [44] Trimmer Infeed Conveyor viewed from above.
Clear Paper Jams C Former clamp mechanism. # Step Action Information 1 Open the Booklet maker main deck See ‘Lift the Booklet maker Main Deck’ on page 44 2 Remove the trim bin. 3 Loosen the trimmer infeed conveyor. The procedure can be seen from the top of the machine (see ‘Illustration’ on page 92). Access to the parts is through the former clamp mechanism (see ‘Illustration’ on page 92). Hold the shaft and push to the right, against spring pressure to disengage the shaft from the drive pin.
Clear Paper Jams Step Action 6 Fit the trimmer infeed conveyor. Information Look down through the former clamp. ■ Insert the right hand end of the shaft into the bearing, against the spring pressure. ■ Rotate the trimmer infeed conveyor, so that the green belts are vertical. ■ Insert the left-hand end, so that the shaft engages with the drive pin. 94 7 Fit the trim bin. 8 Close the Booklet maker main deck and covers.
Clear Paper Jams Illustration A B C [48] Trim Stop Guard # A Orange Plastic Hand Screw B Locking Plate C Trim Stop Guard Illustration A [49] Location of the sensor # A Check under here for paper trimmings Chapter 5 - Error Conditions, Problems and Solutions 95
Clear Paper Jams Jam in the Trim Area # 96 Step Action 1 Remove the trim bin. 2 Open the trim stop guard. 3 Remove the jammed book. 4 Check the trim stop and remove any pieces of trimmed paper. In particular, check around the sensor. The sensor is where you can see a red and a green light (see ‘Illustration’ on page 95). Small pieces of paper trimmings can cover the sensor and cause an error message. 5 Close the trim stop guard. Push the trim stop guard into position.
Clear Paper Jams Illustration A B [50] Book Stacker infeed # A Book Stacker infeed B Book Stacker reset button Jam at Book Stacker infeed The error message JAM AT STACKER INFEED is displayed. This means a book is covering the sensor at the Book Stacker infeed. 1. Remove the book. 2. If you are making thin books, attach the magnetic paper guide (see ‘Adjust the Book Stacker’ on page 51). 3. Press the reset button on the Book Stacker.
Clear Paper Jams Illustration A B C [51] Book Stacker outfeed - 1 D E [52] Book Stacker outfeed - 2 # 98 A Book Stacker outfeed B Book Stacker reset button C Pusher D Book Stacker outfeed is visible. E The pusher is inforward position.The Book Stacker out-feed is not visible.
Clear Paper Jams Jam at Book Stacker outfeed The error message JAM AT STACKER OUTFEED is displayed. This means a book or some paper trimmings are covering the sensor at the Book Stacker outfeed. If the Book Stacker outfeed is visible: 1. Remove the book, if present. 2. Check for paper trimmings and remove them, if present. 3. Press the reset button on the Book Stacker. If the pusher is in the forward position so that the Book Stacker outfeed is not visible: 1. 2. 3. 4.
Clear a Stitch-wire Jam Clear a Stitch-wire Jam Introduction Before you begin: Lift the Booklet maker main deck. See ‘Lift the Booklet maker Main Deck’ on page 44 A B C D [53] Stitch Head.
Clear a Stitch-wire Jam Clear the Jammed Wire # Step Action Information 1 Cut the stitch-wire at position 'A' approximately 50mm (2inches) from where the stitchwire leaves the stitch-wire guide. A Detail A: Cut stitch-wire here. 2 Cut the stitch-wire at position 'B' between the feed gears and the middle wire tube. B Detail B: Cut stitch-wire here. 3 Pull the stitch-wire from the stitch-wire guide block. Pull stitch-wire in direction of arrow 4 Remove the middle wire tube.
Clear a Stitch Head Jam Clear a Stitch Head Jam Introduction The error message JAM IN STITCH HEAD is displayed. This may be caused by ■ ■ ■ the SET THICKNESS setting is incorrect the stitch head is jammed by broken wire the stitch head needs lubrication Do Procedure 1. If the error message continues, do Procedure 2. Procedure 1 # 102 Step Action Information 1 Open the folder cover. See ‘Open and Close the Folder Cover’ on page 39 2 Lift the clincher frame.
Clear a Stitch Head Jam Procedure 2 # A B C [58] Remove the stitch head wire-holder A Stitch head B Wire-holder C Wire-holder retaining spring Procedure 3 Attention: Do not apply force to the wire guide bars or the pivot block when you do this procedure. Force on these parts will damage the stitch head.
Clear a Stitch Head Jam # A B C [59] Inspect for stitch-wire A Inspect this area for pieces of stitch-wire B Wire guide bars C Pivot block Tools and Materials: 1. 2. 3. 4. Klüber Isoflex NBU 15 Grease, 50g. Air duster. Supplied with the machine Wire cutters. Supplied with the machine. Flat blade screwdriver. # 104 Step Action Information 1 Lift the Booklet maker main deck.
Clear a Stitch Head Jam Step Action Information 2 Remove the wire-holder from the stitch head. ■ ■ Move the wireholder retaining spring to the right. ‘Procedure 2’ on page 103 Remove the wire-holder If the wire-holder is held in position, use a screw driver to help the removal of the wire-holder from the stitch head. Attention: Do not apply force to the wire guide bars or the pivot block (see ‘Procedure 3’ on page 103). 3 Inspect the area behind the wire-holder for stitch-wire.
Calibrate the Touch Screen Calibrate the Touch Screen When to do Calibrate the touch screen if the buttons do not operate or the buttons do not operate correctly. Attention: Use a pencil, the blunt end of a pen or a palm top wand for this procedure. Do not use a sharp object. Sharp objects damage the screen. Procedure 1. Touch the STOP button 5 times. 2. Follow the instructions on the touch screen. You must touch the screen, where shown, as accurately as possible. 3.
Change the fuses of the Booklet maker Change the fuses of the Booklet maker Introduction The Booklet maker has 2 fuses at the mains power input (see ‘The Rear Panel of the Booklet maker’ on page 11). If either fuse is broken, the Booklet maker will not operate. Required tool ■ Fuse description: 7A, HRC Quick Acting, F Attention: Turn OFF the machine and remove the mains power supply cable before you change the fuses. This machine uses two fuses in parallel.
Change the fuses of the Book Stacker Change the fuses of the Book Stacker Introduction The Book Stacker has 2 fuses at the power input connector (see ‘Illustration’ on page 12). If either fuse is broken, the Book Stacker will not operate. Required tool ■ 3A, HRC Quick acting, F Attention: Turn OFF the machine and remove the mains power supply cable before you change the fuses. This machine uses two fuses in parallel.
Manually park the Shuttle Manually park the Shuttle When to do The error messages ‘MANUALLY PARK SHUTTLE’ and ‘SHUTTLE NOT PARKED’ are displayed. Note: ‘C’ in the illustration below is fitted only to machines with serial no.
Manually park the Shuttle Procedure # Step 1 Open the folder cover. See ‘Open and Close the Folder Cover’ on page 39 2 Push the shuttle-assembly to the end. ‘Illustration’ on page 109 shows the correct position for the shuttle assembly. The screw ‘A’ must align with the white gear ‘B’. If the shuttle assembly does not move to the correct position, push the pickup fingers away from each other by 2-3mm and try again. Repeat if necessary. See ‘Illustration’ on page 109.
Chapter 6 Maintenance
About Maintenance About Maintenance Service Interval ■ ■ The Booklet maker needs service every four months. After every one-million stitches, the stitch head needs service. This interval is every 3rd spool of stitch-wire. Only a service engineer can service the Booklet maker. Contact your supplier for further information.
About Maintenance When the message OPERATOR MAINTENANCE is displayed on the screen. Lubricate the stitch head. See ‘Lubricate the Stitch Head’ on page 128 Clean the former roller. See ‘Clean the Former Roller’ on page 118 Clean the polyurethane strips in the form clamp. See ‘Clean the Polyurethane Strips in the Form Clamp’ on page 120 Clean the trimmings-removal fingers. See ‘Clean the Trimmingsremoval Fingers’ on page 123 Clean excess grease from the stitch head.
Booklet maker cleaning Booklet maker cleaning Introduction Clean the Booklet maker every week to remove surface dust. Attention: Only clean the machine with materials that are recommended in this manual. Do not use other chemicals or abrasive material. Outside of the Booklet maker Use a moist cloth to clean the outside of the Booklet maker. Touch screen Clean the touch screen with a clean, dry cloth. Never use an abrasive material or chemical to clean the touch screen.
Clean the Static Elimination Bars Clean the Static Elimination Bars Introduction Clean the static elimination bars every week. This action extends the performance and service life of the static elimination bars. The Booklet maker is supplied with a small brush. Use the brush to clean the static elimination bars. There are three static elimination bars. ■ One in the connecting bridge ■ Two in the gathering area. Required tool ■ The Booklet maker is supplied with a small brush.
Clean the Static Elimination Bars Illustration A [64] The Static Elimination Bar in the Connecting Bridge # A Static Elimination Bar Illustration A [65] The Static Elimination Bars in the Gathering Area # A 116 Static Elimination Bars Chapter 6 - Maintenance
Clean the Static Elimination Bars Note: On the bottom of the static elimination bar there is a row of sharp pins. The pins are not dangerous, but if you touch the pins accidentally, this action can alarm you. # Step Action Information 1 Open the connecting bridge cover. 2 Remove the bridge pivot guard. See ‘Illustration’ on page 115. ■ Remove the two orange thumbscrews ■ Lift the bridge pivot guard clear of the machine. 3 Clean the static elimination bar in the connecting bridge.
Clean the Former Roller Clean the Former Roller Introduction Clean the former roller: ■ Every month, as part of the operator maintenance plan. ■ If the spines of the books are dirty. Ink and toner can collect on the former roller. [66] Dirty marks on the spine Required tool ■ Clean, plain paper that is not printed. A3 size (USA: 11 x 17”) is recommended. 4mm thickness is needed for each cycle.
Clean the Former Roller Result The book is delivered to the stacker. Check the book. Repeat the procedure until the book spine is clean.
Clean the Polyurethane Strips in the Form Clamp Clean the Polyurethane Strips in the Form Clamp Introduction Clean the polyurethane strips in the form clamp: ■ Every month, as part of the operator maintenance plan. ■ If there are dirty marks near the spine on the front and back cover of the book. Ink and toner can collect on these parts, especially when you make thin books.
Clean the Polyurethane Strips in the Form Clamp Illustration A [68] Polyurethane strips (machines prior to serial number 500) A [69] Polyurethane strips (machines with serial number 500 onwards) # A Polyurethane strip # Step Action 1 Open the folder cover 2 Use an alcohol wipe, or apply a small amount of alcohol to a lint free cloth. Information Wear protective gloves when you use the alcohol wipe.
Clean the Polyurethane Strips in the Form Clamp 122 Step Action Information 3 Reach into the form clamp and clean each of the polyurethane strips. There is a polyurethane strip on the face of each side of the clamp. Repeat this step until the polyurethane strips are clean.
Clean the Trimmings-removal Fingers Clean the Trimmings-removal Fingers Introduction Clean the trimmings-removal fingers: ■ Every month, as part of the operator maintenance plan. ■ If there are small, dirty marks on the book. Ink and toner can collect on the trimmingsremoval fingers and cause marks on the book. [70] Curved marks on the book Required tool ■ Alcohol wipe Caution: Wear protective gloves when you use the alcohol wipe.
Clean the Trimmings-removal Fingers Illustration A B C [72] Trimmer infeed conveyor viewed from above_2 # A Trimmer infeed conveyor B Trimmings-removal fingers C Former-clamp mechanism Procedure # 124 Step Action Information 1 Lift the Booklet maker main deck. See ‘Lift the Booklet maker Main Deck’ on page 44. 2 Remove the trim bin. 3 Clean the four visible trimmingsremoval fingers with an alcohol wipe. Chapter 6 - Maintenance The procedure can be seen from the top of the machine.
Clean the Trimmings-removal Fingers Step Action Information 4 Rotate the conveyor shaft by half a turn. 1. Hold the shaft and push to the right, against spring pressure to disengage the shaft from the drive pin. 1 2 3 2. Rotate the shaft by half a turn. 3. Align the shaft with the drive pin and release. 5 Clean the four visible trimmingsremoval fingers with an alcohol wipe. 6 Fit the trim bin. 7 Close the Booklet maker. Wear protective gloves when you use the alcohol wipe.
Clean excess grease from the Stitch Head Clean excess grease from the Stitch Head Introduction Clean excess grease from the stitch head: ■ Every month, as part of the operator maintenance plan. ■ If there are grease marks around the stitches on the book. [74] Grease marks around the stitches Required tool ■ Lint free cloth Procedure # 126 Step Action Information 1 On the user interface, touch ADVANCED > STITCHER UP > STITCHER UP The folder cover must be closed.
Clean excess grease from the Stitch Head Step Action 6 Close the folder cover.
Lubricate the Stitch Head Lubricate the Stitch Head Introduction Lubricate the stitch head: ■ Every month, as part of the operator maintenance plan. ■ When a new stitch-wire is installed if this interval is shorter.
Lubricate the Stitch Head A B [78] Driver Bar - Wire Holder removed # A Driver, in upper position B Driver Bar A B C [79] Lubricate the wire-feed cam # A Nozzle of the tube of grease B Wire-feed cam C Feed lever Chapter 6 - Maintenance 129
Lubricate the Stitch Head Required tool ■ ■ Klüber Isoflex NBU15 Grease, 50g Air duster Attention: - Only use the grease shown in this manual. Correct lubrication extends the performance and service life of the stitch head. Other types of grease do not protect the stitch head - Only apply the grease as shown. If you apply additional grease, the paper gets marked. Before You Begin # Step Action Information 1 Trim the first part from the nozzle. See Trim the nozzle of the tube of grease.
Lubricate the Stitch Head Step Action Information 2 Remove the wire holder from the stitch head. Move the wire holder retaining spring to the right. Then remove the wire holder ( see ‘Introduction’ on page 128) 3 Apply 30mm of grease to the visible surface of the driver bar. See Driver Bar. 30mm 4 Fit the wire holder. Lubricate the wire-feed cam # Step Action 1 Lift the PSQ main deck. 2 Apply 10mm of grease from the tube between the bearing surface of the wire-feed cam and the feed lever.
Lubricate the Stitch Head Step Action Information 4 Lower the clincher frame. See ‘Lower the Clincher Frame’ on page 42 5 Close all of the covers Reset the Operator Maintenance Counter 1. Touch MENU. 2. Touch and hold RESET. A red line appears. The red line fills from left to right. Hold RESET until the red line reaches the right-hand side. 3. Touch MENU.
Install New Stitch-wire Install New Stitch-wire Introduction Only use stitch-wire that is approved by your supplier. Stitch-wire that is not approved by your supplier can cause bad performance and cancels the warranty. Stitch-wire Description: Stitcher wire S33. Before you begin Lift the Booklet maker main deck.
Install New Stitch-wire Remove the Stitch-wire from the Stitch Head # Step Action 1 Cut the stitch-wire to the right of the stitch-wire guide block. Information A Detail A: Cut here 2 Pull the stitch-wire from the stitch-wire guide block. 3 Fit a new stitch-wire spool. ‘Fit a New Stitch-wire Spool’ on page 134 Fit a New Stitch-wire Spool # 134 Step Action 1 Open the stitch-wire cabinet 2 Remove the stitch-wire cap and finished stitch-wire spool. 3 Fit a new stitch-wire spool.
Install New Stitch-wire Step Action Information 6 Use wire-cutters to remove the damaged end of the stitchwire. Remove enough stitch-wire to leave the end of the stitch-wire clean and straight. 7 Feed the stitch-wire through the stitch-wire guide. 8 Install the stitch-wire. ‘Install the Stitch-wire into the Stitch Head’ on page 135 Install the Stitch-wire into the Stitch Head # Step Action 1 Pull the stitch-wire from the end of the stitch-wire guide.
Install New Stitch-wire Step Action 4 Push the stitch-wire into the stitchwire guide block. Information Push stitch-wire in direction of arrow 5 Push the stitch-wire as far as possible. A Detail A:Make sure the stitch-wire runs between the wire feed rollers and into the middle wire tube. Close the Booklet maker # Step Action 1 Close the stitch wire cabinet. 2 Lower the Booklet maker main deck. 3 Lower the clincher frame. 4 Close the folder cover. 5 Close the connecting bridge cover.
Install New Stitch-wire Step Action Information 5 Check the stitch-wire is loaded. Check that a stitch is made. If needed, repeat the previous step. If a stitch is still not made, repeat the procedure. Install the Stitch-wire into the Stitch Head ‘Install the Stitch-wire into the Stitch Head’ on page 135. 6 Reset the number of stitches on the touch screen.
Clear paper from the trim stop Clear paper from the trim stop Introduction Clear paper from the trim stop if the books are not trimmed square. If paper trimmings collect on the trim stop, the books are not trimmed square.
Clear paper from the trim stop Illustration A [93] Trim Stop # A Trim Stop Clear paper from the trim stop # Step Action Information 1 Remove the trim bin. 2 Open the trim stop guard. See ‘Illustration’ on page 138. Loosen the 2 orange plastic hand screws to release the locking plates. The locking plates can rotate to release the trim stop guard. Pull the trim stop guard towards you. 3 Check the trim stop and remove any pieces of trimmed paper.
Clear paper from the trim stop 140 Chapter 6 - Maintenance
Appendix A Specifications
Specifications Specifications # Operating Conditions 10-35 °C 35-85% relative humidity Up to 2000 m above mean sea level Production Cycle time: Printer dependent Interset gap: 1 second (if printer has DFD2, then 1 or 2 seconds, depending on job settings) Minimum set time: 4.5 seconds (if printer has DFD2, then 4.5 or 7.8 seconds, depending on job settings) Maximum set time: 12.
Specifications Stock Range 80 - 160 g/m² normal paper types 70 - 250 g/m² dependant on paper type and quality Book Thickness Maximum finished book thickness: 10mm (approximately 200 pages of 80 g/m²) Maximum set thickness: 5 mm (approximately 50 sheets of 80 g/m²) Stitching 1 - 6 stitches, evenly spaced on the spine of the book Stitches/spool: up to 291,500 Books*/spool: approximately 127,000 Trimming Maximum fore-edge trim: 28 mm Minimum trimmed book size: 80 mm min. 80mm max.
Specifications Noise Emission Stand-by: ambient In operation: 66 dB (A), peak 87 dB (A) Approvals Complies with CE and UL. Conforms to FCC rules Part 15 Class A. * Standard book is made from 20 sheets of 80 g/m² paper, with 2 stitches. Production may vary according to operating conditions. In line with a policy of continual product improvement, the manufacturer reserves the right to alter the materials or specification of this product at any time without notice.
Appendix B Declaration of Conformity
Declaration of Conformity Declaration of Conformity # Name of Manufacturer: Watkiss Automation Limited Address of Manufacturer: Watkiss House Blaydon Road Sandy, Bedfordshire SG19 1RZ United Kingdom Declares that the product: Name of Product: Océ BLM500/550/550 PRO serial Number: WA/PSQ/---/010 onwards Conforms to the following Directives: Safety: 2006/95/EC Council Directive 'on the approximation of laws of Member States relating to electrical equipment designed for use within certain voltage li
