Océ User manual Océ BLM500 Bookletmaker Océ BLM500
Océ-Technologies B.V. Copyright © 2007, Océ All rights reserved. No part of this work may be reproduced, copied, adapted, or transmitted in any form or by any means without written permission from Océ. Océ makes no representation or warranties with respect to the contents hereof and specifically disclaims any implied warranties of merchantability or fitness for any particular purpose.
Table of Contents Table of Contents Chapter 1 Introduction to the Océ BLM500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Description of the Océ BLM500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Right Hand Side of the Océ BLM500. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 The Rear Panel of the Océ BLM500 . . . . . . . . . . .
Table of Contents Chapter 5 Error Conditions, Problems and Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clear a Printer Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clear a Océ BLM500 Error. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 1 Introduction to the Océ BLM500 5
Introduction Introduction Introduction Thank you for choosing the Océ BLM500. Your Manual The Océ BLM500 User Manual describes how to do these tasks: ■ Operate the Océ BLM500 ■ Find and correct error conditions ■ Do normal maintenance tasks Operator training is given when the Océ BLM500 is installed. To make sure you use your Océ BLM500 correctly, read your manual. The Océ BLM500 User Manual does not describe the operation of the printer. If needed, refer to your printer user manual.
Introduction How to Get Help If you have any questions or problems, refer to the problem solving section in this manual (see chapter 'Error Conditions, Problems and Solutions”'). Contact your Océ BLM500 supplier for further help.
Description of the Océ BLM500 Description of the Océ BLM500 Introduction The Océ BLM500 operates online with digital printers to process sets of printed pages into stitched books. The main parts are shown below. Illustration [1] A B C D [1] Operator Side of the Océ BLM500 Component - function table [1] [1] Operator Side of the Océ BLM500 8 Component Function A The connecting bridge The connecting bridge moves the printed sheets from the printer to the Océ BLM500.
Right Hand Side of the Océ BLM500 Right Hand Side of the Océ BLM500 Illustration [2] A B [2] Right hand side of the Océ BLM500 Component - function table [2] [2] Right hand side of the Océ BLM500 Component Function A The stitch wire cabinet The stitch wire cabinet holds the spool of stitch wire. B Trim Bin The trim bin collects the paper that is trimmed from the edge of the book.
The Rear Panel of the Océ BLM500 The Rear Panel of the Océ BLM500 Illustration [3] A B C D E F [3] The Rear Panel of the Océ BLM500 Component - function table [3] [3] The Rear Panel of the Océ BLM500 10 Component Function A Rating and serial label The rating label displays the type of machine, serial number, power use and fuse information. B Mains power ON/OFF switch The mains power ON/OFF switch turns the Océ BLM500 ON or OFF.
Chapter 2 How to run the Océ BLM500 This chapter gives information on how to run a job on the Océ BLM500. For information on how to operate the printer, refer to the printer documentation. Information about the user interface is included in chapter 'The User Interface'. Information about standard procedures, for example opening covers to clear a paper jam, is included in chapter 'Standard Tasks'.
Before You Begin Before You Begin Paper and Book Quality Instructions ■ ■ ■ ■ ■ The size of paper and the thickness of the set must be measured. These measurements are entered via the touch screen before you begin a print job. Measure the size of the printed paper. The paper dimension changes when the paper is printed. Measure the set thickness as accurately as possible. Use the measuring tool supplied with the machine. Enter accurate dimensions via the touch screen.
Turn On the Océ BLM500 Turn On the Océ BLM500 Procedure 1. Connect the Océ BLM500 to the mains power supply. 2. Use the mains ON/OFF switch to turn ON the Océ BLM500 Result The machine makes this sequence of beeps: 'beep__beep beep beep beep_____ beep beep'. The touch screen illuminates and the machine is ready for use.
Enter the Job Settings Enter the Job Settings Introduction Make the settings for a new job in the BASIC window on the touch screen. See 'The User Interface' on page 11 for more information. The PAPER SIZE and PAGE DIRECTION settings are entered via the touch screen. These dimensions refer to the format of the paper when it enters the Océ BLM500 Attention: Do not operate the touch screen with a sharp object or with too much force. These actions can damage the touch screen. Before You Begin 1.
Enter the Job Settings Job Setting for a Standard Paper Size [5] Step Action Information 1 Touch BASIC 2 Enter the paper size and page direction Touch PAPER SIZE > PRESETS > A3 or A4. (USA: 11x17, 8.5x11 or 8.5x14) The PAGE DIRECTION is PORTRAIT. If needed, touch PAGE DIRECTION > LANDSCAPE. 3 Enter the set thickness. Touch THICKNESS. Enter the measured value. 4 Enter the number of stitches. Touch STITCHES and enter the number of stitches. 5 Touch CLOSE.
Enter the Job Settings Step Action Information 8 Enter the trim setting. The trim setting is automatic, according to the PAGE SIZE and THICKNESS settings. To change the setting, touch TRIM. See 'TRIM' in table 11 on page 28 9 Touch CLOSE Job Setting for a Saved Job 1. 2. 3. 4. 16 Touch LOAD & SAVE Touch the job name or use the Up arrow and the Down arrow to select the job. Touch LOAD.
Stacker adjustment Stacker adjustment Adjust the Stacker Adjust the collection table on the stacker according to the size of the finished book. (see ‘Adjust the Gate in the Gathering Area’ on page 44).
Adjust the Position of the Gate in the Gathering Area Adjust the Position of the Gate in the Gathering Area Adjust the Position Adjust the gate in the gathering area into the 'up' position for jobs of 1 to 3 sheets or the 'down' position for jobs of more than 3 sheets. Adjust the Gate in the Gathering Area on page 44.
Run the Job Run the Job 1. Make sure the adjustments on the Océ BLM500 are complete before you release the print job from the print queue. 2. Start the print job. The Océ BLM500 starts automatically. 3. Check the quality of the first book 4. Check the quality of the first book. If the quality is not acceptable, make adjustments. (see ‘Book Quality’ on page 56) Result During the job ■ Unload books from the stacker before the stacker is full.
Run the Job 20 Chapter 2 How to run the Océ BLM500
Chapter 3 The User Interface 21
The Touch Screen The Touch Screen Introduction [4] A B C [4] The User Interface [7] A ON Button B OFF Button C Touch Screen The user interface includes a color touch screen and ON/OFF buttons Operate the touch screen with a fingertip. You can touch the screen with a blunt item, for example a palm-top 'wand' or the blunt end of a pen. Do not use too much force. A light touch is all that is needed. Power save The touch screen has a power-save function.
The Touch Screen Illustration [5] 6 5 7 8 3 4 2 1 [5] The Touch Screen Component - function table [8] No. Component Function 1 Window Tabs The touch screen buttons are divided into groups that have connected functions. Each group of buttons has a separate window. Touch the correct tab to select the window. LOAD & SAVE BASIC ADVANCED CONFIGURE MENU 2 Window Buttons Each window contains a group of buttons. Touch the button to select the function.
The Touch Screen No. Component Function 5 Status The STATUS line shows the machine status. - GREEN The Océ BLM500 is READY or RUNNING. - ORANGE PLEASE WAIT - wait until the Océ BLM500is ready. ATTENTION - the Océ BLM500 needs an action by the operator. - RED The Océ BLM500 is in an ERROR condition. 6 Help Help text is available on the touch screen. Touch HELP then touch any button or tab on the screen. Information about that button or tab is displayed.
The Job Mimic The Job Mimic Introduction The job mimic shows the current machine status. Illustration [6] [6] The Job Mimic Component - function table [9] No. 1 2 3 4 Icon [7] [8] [9] [10] Information The following items are shown ■ the size of paper ■ the format of the paper in the gathering area ■ the broken line shows the fold line ■ the small thick lines show the stitches ■ the arrow shows the original feed edge in the printer The set thickness, in mm, is shown.
The BASIC Window The BASIC Window Introduction The BASIC window gives you access to frequently-changed machine settings. Button overview [10] [10] The BASIC Window Buttons 26 (1 – 2) Button Information PAPER SIZE Touch PAPER SIZE to enter the paper size. When the machine is in operation, you can adjust the PAPER SIZE by a maximum of +/- 1mm. - PAGE DIRECTION Touch PAGE DIRECTION to change the direction of the paper to Landscape or Portrait.
The BASIC Window [10] The BASIC Window Buttons (2 – 2) Button Information - NUMBER Touch NUMBER to select how many times the form roller processes the spine. The available options are 1, 2, 3 or 4. The form function can be turned off. An increase in NUMBER increases the time taken to form the spine and can decrease the production rate for thin books. Alternatively, increase the PRESSURE. - PRESSURE Touch PRESSURE to increase or decrease the pressure used to form the spine.
The LOAD & SAVE Window The LOAD & SAVE Window Introduction The LOAD & SAVE window lets you save and reload job settings. Each job is given a name. The jobs are displayed in a list on the screen. Touch the job name or use the Up arrow or Down arrow to make the selection. Button overview [11] [11] The LOAD & SAVE Window Buttons 28 (1 – 2) Button Information SAVE Touch SAVE to save the current settings. An on-screen keyboard is displayed. Enter the job name. Touch OK or CLOSE.
The LOAD & SAVE Window [11] The LOAD & SAVE Window Buttons (2 – 2) Button Information PADLOCK SYMBOL The padlock symbol shows when a saved job is locked or unlocked. There is a small padlock symbol next to each locked job. To lock or unlock a job. 1. select the job from the job list 2. touch the large key symbol. A padlock symbol displayed in light grey shows that a job has been locked by a supervisor to prevent changes to the settings DELETE To delete a particular job it must be unlocked.
The ADVANCED Window The ADVANCED Window Introduction The ADVANCED window gives you access to special machine functions. [12] [12] Button overview 30 Button Information RE-REF If the machine calibration appears incorrect, touch RE-REF to re-reference the adjustment axes. The adjustment axes return to the current settings. At intervals, the machine will re-reference the axes during the set-up procedure. STITCHER UP Touch STITCHER UP before you lubricate the stitch head.
The CONFIGURE Window The CONFIGURE Window Introduction The CONFIGURE machine. window lets you make changes to the configuration of the Some of the settings can be changed, depending on the current access level. CONFIGURE Window Buttons [13] [13] Button overview Button Information MACHINE OPTIONS Touch MACHINE OPTIONS to view the general machine setup. Some of the settings can be changed, depending on the current access level. - MEASUREMENT Select 'mm' or 'inch' as the unit of measurement.
The MENU Window The MENU Window Introduction MENU shows the settings that are not changed during day-to-day operation. These settings include ■ Change the Access Level ■ Change the display language ■ Advanced machine settings that are accessed by a person who has the correct access-code.
Chapter 4 Standard Tasks This chapter describes the standard tasks that are needed in the day-to-day operation of your Océ BLM500.
Load and Save the Job Settings Load and Save the Job Settings Introduction The current job settings can be saved to the memory and reloaded for use again at a later date. Load the 'Default Job Template' to reset the Océ BLM500 to normal settings. Save a job 1. Touch LOAD & SAVE > SAVE. 2. If these options appear, select one. ■ ■ ■ REPLACE to over-write the previous job with the current job settings. SAVE NEW to save the current job with a new name. CANCEL to cancel the job save. 3.
Open the Connecting Bridge Cover Open the Connecting Bridge Cover Introduction The Océ BLM500 will not stop if you open the connecting bridge cover. [11] A [11] Connecting Bridge Cover in the open position. [15] A Connecting Bridge Cover When to do If a machine error occurs, or for maintenance. ■ To clear a paper jam ■ To clean the static elimination bar Caution: Keep your hands, clothing and hair away from the belts. Procedure Lift the connecting bridge cover.
Open the Folder Cover Open the Folder Cover Introduction If a machine error occurs, or for maintenance. ■ To access the stitch area ■ To access the folder area Note: The folder cover has an interlock switch. The Océ BLM500 stops if you open the folder cover. [12] [12] Unlock the Folder Cover. Procedure 1. Lift the black locking handle against the spring pressure. 2. Turn the handle through 90° to unlock. 3. Lift the folder cover carefully to the vertical.
Lift and Lower the Clincher Frame Lift and Lower the Clincher Frame Introduction [13] A B [13] Folder Cover in the vertical position. [16] A Folder Cover B Clincher Frame [14] A B C [14] Clincher Frame Components [17] A Clincher B Locking Handle C Clincher Frame When to do If a machine error occurs, or for maintenance.
Lift and Lower the Clincher Frame Lift the Clincher Frame 1. Open the folder cover. 2. Turn the locking handle to the left , until the thread is disengaged. 3. Lift the clincher frame to the vertical position. Lower the Clincher Frame Attention: You must hold the weight of the clincher frame. Do not let the clincher frame fall on your hand. 1. Lower the clincher frame. 2. Turn the locking handle to the right 38 Chapter 4 Standard Tasks , until the handle is tight.
Open the Gathering Area Cover Open the Gathering Area Cover Introduction [15] A B C [15] Gathering Area Cover. [18] A Connecting Bridge Cover open B Gathering Area Cover C Gathering Area Cover Handle When to do If a machine error occurs, or for maintenance. ■ To access the gathering area ■ To access the static elimination bar in the gathering area The Océ BLM500 will stop if you open the gathering area cover. Procedure 1. Open the connecting bridge cover. 2.
Lift the Océ BLM500 Main Deck Lift the Océ BLM500 Main Deck Introduction [16] A B C [16] Lift the Océ BLM500 Main Deck [19] A Folder Cover open B Connecting Bridge Cover open C Clincher Frame lifted When to do If a machine error occurs, or for maintenance. ■ To access the stitch head ■ To access the former area ■ To access the trim area Procedure [20] 40 Step Action Information 1 Open the connecting bridge cover. (see ‘Open the Connecting Bridge Cover’ on page 35) 2 Open the folder cover.
Empty the Trim Bin Empty the Trim Bin Introduction [17] A B [17] Trim Bin Open. [21] A Trim Bin Side Handle B Trim Bin open Note: The Océ BLM500 operates with the trim bin removed for a short time. The printer waits while the trim bin is removed, then continues when the trim bin is replaced. To prevent lost production, you must remove, empty and return the trim bin to the Océ BLM500 as quickly as possible. When to do ■ ■ An error message is displayed on the touch screen when the trim bin is full.
Open the Stitch Wire Cabinet Open the Stitch Wire Cabinet Introduction [18] A [18] Stitch Wire Cabinet. [22] A Stitch wire cabinet open When to do ■ ■ To see if the stitch wire is jammed or finished. An error message is displayed on the touch screen when the stitch wire is jammed or finished. To install a new stitch wire spool. (see ‘Install New Stitch Wire’ on page 90). Procedure Open the stitch wire cabinet cover. The cover is held closed by a magnetic catch.
Adjust the Stacker Collection Table Adjust the Stacker Collection Table Introduction The collection table must be in the correct position for the stacker to operate. The position of the collection table depends on the finished size of the job. [19] A 1 2 3 [19] Collection Table Positions [23] A Insert the collection table into one of the three pairs of slots.
Adjust the Gate in the Gathering Area Adjust the Gate in the Gathering Area Introduction The gate in the gathering area must be in the 'up' position for jobs of 1 to 3 sheets and in the 'down' position for jobs of more than 3 sheets. If the gate is left 'down' for thin jobs, then the sheets of paper can be damaged or jam in the machine.
Operate the Océ BLM500 offline Operate the Océ BLM500 offline Introduction You can hand feed sets into the Océ BLM500 if offline operation is needed. The machine operates when you push the two buttons. When to do ■ ■ To check the settings are correct To make a small number of books offline Attention: Do not put your hands in the gathering area when the machine operates. Use two hands to push the buttons. For safety reasons, this task is for a single operator. Do not let another person help you.
Operate the Océ BLM500 offline 46 Chapter 4 Standard Tasks
Chapter 5 Error Conditions, Problems and Solutions This chapter describes how to correct problems that can occur on your Océ BLM500. If a problem continues, contact your service engineer.
Clear a Printer Error Clear a Printer Error Introduction If a paper jam or other error occurs in the printer, the printer and the Océ BLM500 stop. Procedure 1. Clear the printer error. 2. Follow the instructions on the printer. If the printer tells you to remove paper from the Océ BLM500, then touch ADVANCED > PURGE SET > PURGE SET. 3. The partial book is delivered to the stacker. 4. Discard the book.
Clear a Océ BLM500 Error Clear a Océ BLM500 Error Introduction If a paper jam or other error occurs in the Océ BLM500, the printer and the Océ BLM500 stop. The type of Océ BLM500 error is displayed on the touch screen. (see ‘Error Messages’ on page 51) Procedure 1. Clear the Océ BLM500 error. The error message on the touch screen tells you about the error. 2. Remove all sheets from the Océ BLM500. 3. Follow the instructions on the printer.
General Problems General Problems [26] Problem Cause Solution The Océ BLM500 does not start The Océ BLM500 is not turned on. Turn ON the Océ BLM500 (see ‘Turn On the Océ BLM500’ on page 13). The printer has not sent a Correct the problem at the job to the Océ BLM500. printer. The Océ BLM500 is not connected to the mains power supply. Connect to the mains power supply of the correct type and voltage (see ‘Turn On the Océ BLM500’ on page 13) A safety cover is open. Close all safety covers.
Error Messages Error Messages [27] Problem Cause AXES MOVING Some of the machine axes are moving. This message clears when the adjustment is complete. Solution BOOK CYCLE TIME The printer has delivered the sets TOO LONG faster than the books can be made. To decrease the book cycle time, adjust the machine settings: ■ decrease the number of FORMS ■ decrease the number of STITCHES ■ decrease the TAMPER TIME Bridge axis moving The bridge axis is moving.
Error Messages Problem Cause Solution ERROR IN TRIM AREA There is an error at the trimmer. Check the machine for a paper or book jam. FLOW ERROR BRIDGE There is an error at the connecting bridge. Open the connecting bridge cover and check for a paper jam. FLOW ERROR FORMER There is an error at the former. Jam in the Folder or Open the folder cover and Former Area on remove the book or books. If page 63 necessary, open the main deck to remove the book or books.
Error Messages Problem Cause JAM AT FORM ROLLER The form roller is jammed. Open (see ‘Jam in the Trim the folder cover and remove the Area’ on page 64). jam. JAM BEFORE TRIMMER There is a book jammed before the trimmer. Clear the jam and continue. JAM IN CONNECTING BRIDGE There is a paper jam in the (see ‘Jam in the connecting bridge. Clear the jam Connecting Bridge’ on and continue. page 62) JAM IN GATHERING AREA There is a paper jam in the gathering area.
Error Messages 54 Problem Cause MOTOR OVERLOAD The drive motor controller has reached its power limit. Check for a paper jam and clear if necessary. If the problem continues, contact your service engineer. REMOVE SET FROM FOLD AREA Open the folder cover and remove the set. REMOVE SET GATHERING AREA Open the gathering area and remove the sheets. Or touch 'PURGE SET'. Rotate axis moving The rotate axis is moving. This message clears when the adjustment is complete.
Error Messages Problem Cause Solution Stitch position adjusting The stitch position is adjusting. This message clears when the adjustment is complete. STITCH TIMEOUT There is an internal error. If the problem continues, then call your service engineer. TOO MANY PAGES The printer has delivered more (see ‘Open the than 55 sheets into the gathering Gathering Area area. Remove the incorrect set. Cover’ on page 39) Correct the printer setting.
Book Quality Book Quality Paper Size and Book Quality Instructions ■ ■ ■ ■ ■ Careful measurement of the paper size and set thickness is important. To make an accurate book you must enter accurate paper dimensions into the touch screen. Measure the size of the printed paper. The paper dimension changes when the paper is printed. If the book is made from several different types of paper, make sure the different paper types are all the same size.
Book Quality Book Quality Problem Cause Solution The spine is not formed The SET correctly THICKNESS is incorrect. Measure the set thickness and enter the correct dimension (see ‘Enter the Job Settings’ on page 14). The settings for FORM or PRESSURE are incorrect. (see ‘Spine Form Problems’ on page 58) The square spine is not The SET formed THICKNESS is less than the spine form THRESHOLD. Decrease the THRESHOLD value.
Book Quality Book Quality Problem Cause The stitch is not on the The wrong paper size center line of the spine was entered on the touch screen. The Océ BLM500 adjustment system is not calibrated correctly. Solution Measure the paper and enter the correct dimensions. Touch RE-REF in the ADVANCED window to calibrate the Océ BLM500 adjustment axes. (see table 12 on page 30) The books do not stack The collection table is on the stacker in the wrong position.
Book Quality Spine Form [22] [23] Condition Solution Incorrect The spine needs more form. If the spine needs more form at one end Change NUMBER to 2 or 4. See "FORM" in table 10 on page 26 If the spine needs more form at each end Increase NUMBER or increase PRESSURE. See "FORM" in table 10 on page 26 Incorrect The spine is damaged or there are creases near the spine.
Clear Paper Jams Clear Paper Jams Introduction [24] A B C D E [24] Paper Jam Locations [30] A Connecting Bridge B Gathering Area C Stitch Area D Fold and Forming Areas E Trim Area [25] A [25] Paper Jam Location - Bridge Infeed [31] A 60 Bridge Infeed Cover Chapter 5 Error Conditions, Problems and Solutions
Clear Paper Jams [26] A [26] Trimmer Infeed Conveyor viewed from above.
Clear Paper Jams [28] [28] Gathering Area Belt Positions Jam in the Bridge Infeed Open the bridge infeed cover. Remove the jammed paper. Close the bridge infeed cover. If there is paper in the gathering area, touch PURGE SET. This action clears paper from the Océ BLM500. 5. Continue the print job. 1. 2. 3. 4. Jam in the Connecting Bridge Open the connecting bridge cover. Remove the jammed paper. Do not damage or move the belts. Close the connecting bridge cover.
Clear Paper Jams Jam in the Gathering Area Open the connecting bridge cover. Lift the gathering area cover. Remove the jammed paper. Check the belts are in the correct position. Adjust the position of the belts if necessary. figure 28 on page 62 5. Close the gathering area cover. 6. Close the connecting bridge cover. 7. Continue the print job. 1. 2. 3. 4. Jam in the Stitch Area [34] Step Action Information 1 Open the folder cover. (see ‘Open the Folder Cover’ on page 36) 2 Lift the clincher frame.
Clear Paper Jams Jam before the Trimmer [35] Step Action 1 Open the Océ BLM500 main deck 2 Remove the trim bin. 3 Remove the trimmer infeed conveyor. Information The procedure can be seen from the top of the machine. Access to the parts is through the trim bin opening. Hold the shaft and push to the right, against the spring pressure. Lift the left hand end clear. [30] 4 Remove the book. 5 Remove any paper offcuts from A small piece of paper can cover the the trimmer infeed conveyor.
Clear Paper Jams Step Action Information 4 Remove the jammed book. Check the trim stop and remove any pieces of trimmed paper. 5 Push the trim stop guard into position. 6 Hold the locking plates in position and tighten the orange hand screws. 7 Attach the trim bin 8 Touch PURGE SET. 9 Continue the print job. This action clears any other paper from the Océ BLM500.
Stitch Head Problems Stitch Head Problems [37] Problem Cause Solution The stitch head does not operate The STITCH function is not selected. Make sure STITCH is set to 1 or more (see ‘The BASIC Window’ on page 26). The stitch wire is finished. Load a new spool of stitch-wire (see ‘Install New Stitch Wire’ on page 90). The stitch wire is jammed. Clear the jammed stitch wire (see ‘Clear a Stitch Wire Jam’ on page 67).
Clear a Stitch Wire Jam Clear a Stitch Wire Jam Introduction Before you begin: Lift the Océ BLM500 main deck. See Lift the Océ BLM500 Main Deck on page 40 [31] A B C D [31] Stitch Head.
Clear a Stitch Wire Jam Before You Begin [39] Step Action Information 1 Turn off the BLM500 Use the mains ON/OFF switch. 2 Disconnect the BLM500 from the mains power supply. 3 Lift the BLM500 main deck (see ‘Lift the Océ BLM500 Main Deck’ on page 40) Clear the Jammed Wire [40] Step 1 Action Cut the stitch wire at position 'A' approximately 50mm (2-inches) from where the stitch wire leaves the stitch-wire guide. Information [32] A Detail A: Cut stitch wire here.
Clear a Stitch Head Jam Clear a Stitch Head Jam Introduction Problem: A loud and repeated banging noise from the fold area of the Océ BLM500 or the Océ BLM500 will not start. Action: Press the stop button. The banging noise does not indicate damage has occurred, but can cause alarm. Follow the procedure below.
Clear a Stitch Head Jam [36] A [36] Inspect for stitch-wire [42] A Inspect this area for pieces of stitch-wire Tools and Materials: ■ Klüber Isoflex NBU 15 Grease, 50g. Article number 1060060886 ■ Air duster. Supplied with the machine. ■ Wire cutters. Supplied with the machine. ■ Flat blade screwdriver.
Clear a Stitch Head Jam [43] Step Action Information 1 "Lift the Océ BLM500 main deck. Lift the Océ BLM500 Main Deck on page 40 2 Remove the wire-holder from the stitch head. ■ ■ Move the wire-holder retaining spring to the right. figure 35 on page 69 Remove the wire-holder If the wire-holder is held in position, use a screw driver to help remove the wire-holder from the stitch head. [37] 3 Inspect the area behind the figure 36 on page 70 wire-holder for stitch-wire.
Calibrate the Touch Screen Calibrate the Touch Screen When to do Calibrate the touch screen if the buttons do not operate or the buttons do not operate correctly. Attention: Use a pencil, the blunt end of a pen or a palm top wand for this procedure. Do not use a sharp object. Sharp objects damage the screen. Procedure 1. Touch the STOP button 5 times. 2. Follow the instructions on the touch screen. 3. Touch DONE in the centre of the screen.
Change the Fuses Change the Fuses Introduction The Océ BLM500 has two fuses at the mains power input. If either fuse is broken, the Océ BLM500 will not operate. Attention: Turn OFF the machine and remove the mains power supply cable before you change the fuses. This machine uses two fuses in parallel. Fuse Description - 7A, HRC Quick acting, F - Article number 1060059289 Procedure 1. 2. 3. 4. 5. 6. Turn OFF the Océ BLM500. Disconnect the Océ BLM500 from the mains power supply.
Manually park the Shuttle Manually park the Shuttle When to do The error messages ‘MANUALLY PARK SHUTTLE’ and ‘SHUTTLE NOT PARKED’ are displayed.
Manually park the Shuttle [44] Step 1 Open the folder cover. Open the Folder Cover on page 36 2 Push the shuttle-assembly to the right. figure 38 on page 74 shows the correct position for the shuttle assembly. If the shuttle assembly does not move to the correct position, push the pick-up fingers away from each other by 2-3mm and try again. Repeat if necessary. 3 Wait until the error message ‘SHUTTLE NOT PARKED’ is cleared from the screen.
Manually park the Shuttle 76 Chapter 5 Error Conditions, Problems and Solutions
Chapter 6 Maintenance 77
About Maintenance About Maintenance Service Interval The Océ BLM500 needs service every four months. After every one-million stitches, the stitch head needs service. This interval is every 3rd spool of stitch wire. ■ ■ Only a service engineer can service the Océ BLM500. Contact your supplier for further information.
Océ BLM500 cleaning Océ BLM500 cleaning Introduction Clean the Océ BLM500 every week to remove surface dust. Attention: Only clean the machine with materials that are recommended in this manual. Do not use other chemicals or abrasive material. Outside of the Océ BLM500 Use a moist cloth to clean the outside of the Océ BLM500. Touch screen Clean the touch screen with a clean, dry cloth. Never use an abrasive material or chemical to clean the touch screen.
Clean the Static Elimination Bars Clean the Static Elimination Bars Introduction Clean the static elimination bars every week. This action extends the performance and service life of the static elimination bars The Océ BLM500 is supplied with a small brush. Use the brush to clean the static elimination bars. There are three static elimination bars.
Clean the Static Elimination Bars [47] Step Action Information 1 Clean the static elimination bar in the connecting bridge. ■ ■ 2 3 Clean the static elimination bar in the gathering area. ■ Close the Océ BLM500 ■ ■ ■ Open the connecting bridge cover. Clean the pins on the bottom of the static elimination bar with a small brush Open the gathering area cover.
Clean the Former Roller Clean the Former Roller When to do Clean the former roller if the spines of the books are dirty. Ink and toner can collect on the former roller. Required tool Clean, plain paper that is not printed. A3 size (USA: 11 x 17”) is recommended. 4mm thickness is needed for each cycle. More than one cycle can be needed. [48] Step Action Information 1 Enter the correct settings on the touch screen. ■ ■ ■ ■ 2 Touch START 3 Open the connecting bridge cover.
Clean the Polyurethane Strips in the Form Clamp Clean the Polyurethane Strips in the Form Clamp When to do Follow this procedure if there are dirty marks near the spine on the front and back cover of the book. Ink and toner can collect on these parts, especially when you make thin books. Required tools Alcohol wipe, Océ article number 1060060887 or a lint free cloth and alcohol (isopropanol) Caution: Only use alcohol to clean this part of the machine. Other chemicals can damage the machine.
Clean the Polyurethane Strips in the Form Clamp 84 Step Action Information 3 Reach into the form clamp and clean each of the polyurethane strips. There is a polyurethane strip on the face of each side of the clamp. Repeat this step until the polyurethane strips are clean.
Lubricate the Stitch Head Lubricate the Stitch Head Introduction [44] [44] Trim the nozzle of the tube of grease [45] A B C [45] Stitch Head Wire Holder [50] A Stitch Head B Wire Holder C Wire Holder Retaining Spring 85
Lubricate the Stitch Head [46] A B [46] Driver Bar [51] A Driver, in upper position B Driver Bar Required tools Klüber Isoflex NBU15 Grease, 50g - Oce article number 1060060886 Air duster - is supplied with the machine. Attention: - Only use the grease shown in this manual. Correct lubrication extends the performance and service life of the stitch head. Other types of grease do not protect the stitch head - Only apply the grease as shown. If you apply additional grease, the paper gets marked.
Lubricate the Stitch Head Before You Begin [52] Step Action Information 1. Trim the first part from the nozzle. figure 44 on page 85 2. Remove the cap from the tube of grease. 3. Fit the nozzle to the tube of grease. 4. On the user interface, touch ADVANCED > STITCHER UP > STITCHER UP The folder cover must be closed. This action moves the stitch head to the correct position for lubrication. 5.
Lubricate the Stitch Head 88 Step Action 5 Lower theOcé BLM500 main deck. 6 Lower the clincher frame. 7 Close all of the covers. Chapter 6 Maintenance Information (see ‘Lower the Clincher Frame’ on page 38).
Lubricate the Wire-feed Cam Lubricate the Wire-feed Cam Introduction [49] A B C [49] Lubricate the wire-feed cam [54] A Nozzle for the tube of grease B Wire-feed cam C Feed lever Lubricate the wire-feed cam [55] Step Action 1. Lift the PSQ main deck. 2. Apply 10mm of grease from the tube between the bearing surface of the wire-feed cam and the feed lever. Information figure 49 [50] 10mm 3. Lower theOcé BLM500 main deck 4. Lower the clincher frame. 5.
Install New Stitch Wire Install New Stitch Wire Introduction Only use stitch wire that is approved by your supplier. Stitch wire that is not approved by your supplier can cause bad performance and cancels the warranty. Stitch Wire Description ■ Model name stitcher wire S33 ■ Article number 29701412 Before you begin Lift the Océ BLM500 main deck.
Install New Stitch Wire Remove the Stitch Wire from the Stitch Head [57] Step 1 Action Cut the stitch wire to the right of the stitch wire guide block. Information [52] A Detail A: Cut here 2 Pull the stitch wire from the stitch wire guide block. 3 Fit a new stitch wire spool. (see ‘Fit a New Stitch Wire Spool’) Fit a New Stitch Wire Spool [58] Step Action Information 1 Open the stitch wire cabinet 2 Remove the stitch wire cap and finished stitch wire spool.
Install New Stitch Wire Step 92 Action 7 Feed the stitch wire through the stitch wire guide. 8 Install the stitch wire.
Install New Stitch Wire Install the Stitch Wire into the Stitch Head [59] Step Action 1 Pull the stitch wire from the end of the stitch wire guide. 2 Make sure the stitch wire runs behind the gas-strut. 3 Feed the end of the stitch wire between the felt wire-cleaning pads. Information [55] [56] A Detail A: Felt Wire-Cleaning Pads 4 Push the stitch wire into the stitch wire guide block. 5 Push the stitch wire as far as possible.
Install New Stitch Wire Step Action Information 4 Close the folder cover.. 5 Close the connecting bridge cover. Feed the Stitch Wire [61] 94 Step Action 1 Touch START 3 Set the number of stitches to 6 (see ‘Job Setting for a Standard Paper Size’ on page 15) 4 Hand-feed or print an A4 or larger size test job.. The stitch wire loads automatically during the stitch head cycle. 5 Check the stitch wire is loaded. Check that a stitch is made. If needed, repeat the previous step.
Appendix A Specifications 95
Specifications Specifications [62] Operating Conditions 10-35°C at 35-85% relative humidity Production Cycle time: Printer dependent Interset gap: 2 seconds Minimum set time: 6 seconds Stock Sizes Minimum input size: 203 x 203mm Maximum input size: 320 x 488mm [59] A 203 x 203mm 320 x 488mm B A = Stitch & fold line B = indicates original lead edge from the printer Sheet Rotation Integrated rotator ensures maximum printer productivity.
Specifications Stitching 1-6 stitches, evenly spaced on the spine of the book Stitches/spool: up to 291,500 Books*/spool: approximately 127,000 Trimming Maximum fore-edge trim: 28mm Minimum trimmed book size: 80mm [61] min. 80mm† max. 28mm † Serial no. 22 onwards Stacker Capacity 35 books* Paper Input Requirements Input sheets must be of consistent size and cut square. Machine setting must match paper size at the input to the Océ BLM500 Book quality is dependent upon quality of input sheets.
Specifications 98 Appendix A Specifications
Appendix B Declaration of Conformity 99
Declaration of Conformity Declaration of Conformity [63] Name of Manufacturer: Watkiss Automation Limited Address of Manufacturer: Watkiss House Blaydon Road Sandy, Bedfordshire SG19 1RZ United Kingdom Declares that the product: Name of Product: Océ BLM500 serial Number: WA/PSQ/---/010 onwards Conforms to the following Product Specifications: Safety: 290/95/EEC & 98/37/EC Council Directive 'on the approximation of laws of Member States relating to machinery'.
Appendix C Miscellaneous 101
Reader's comment sheet Reader's comment sheet Questions Have you found this manual to be accurate? O Yes O No Were you able to operate the product, after reading this manual? O Yes O No Does this manual provide sufficient background information? O Yes O No Is the format of this manual convenient in size, readability and arrangement (page layout, chapter order, etc.
Reader's comment sheet Date: This reader's comment sheet is completed by: (If you prefer to remain unknown, please do fill in your occupation) Name: Occupation: Company: Phone: Address: City: Country: Please return this sheet to: Océ-Technologies B.V. For the attention of ITC User Documentation. P.O. Box 101, 5900 MA Venlo The Netherlands Send your comments by E-mail to: itc-userdoc@oce.com For the addresses of local Océ organisations see: http://www.oce.
Addresses of local Océ organisations Addresses of local Océ organisations [64] 104 Océ-Australia Ltd. P.O. Box 363 Ferntree Gully MDC Vic 3165 Australia http://www.oce.com.au/ Océ-Österreich GmbH Postfach 95 1233 Vienna Austria http://www.oce.at/ Océ-Belgium N.V./S.A. J. Bordetlaan 32 1140 Brussel Belgium http://www.oce.be/ Océ-Brasil Comércio e Indústria Ltda. Av. das Nações Unidas, 11.857 Brooklin Novo São Paulo-SP 04578-000 Brasil http://www.oce-brasil.com.br/ Océ-Canada Inc.
Addresses of local Océ organisations Océ-Hungaria Kft. 1241 Budapest Pf.: 237 Hungary http://www.oce.hu/ Océ-Ireland Ltd. 3006 Lake Drive Citywest Business Campus Saggart Co. Dublin Ireland http://www.oce.ie/ Océ-Italia S.p.A. Strada Padana Superiore 2/B 20063 Cernusco sul Naviglio (MI) Italia http://www.oce.it/ Océ Japan Corporation 3-25-1, Nishi Shinbashi Minato-Ku Tokyo 105-0003 Japan http://www.ocejapan.co.jp/ Océ-Belgium S.A. Rue Astrid 2/A 1143 Luxembourg-Belair http://www.oce.
Addresses of local Océ organisations Océ España SA Business Park Mas Blau Osona, 2 08820 El Prat de Llobregat Barcelona Spain http://www.oce.es/ Océ-Svenska AB Sollentunavägen 84 191 27 Sollentuna Sweden http://www.oce.se/ Océ-Schweiz AG Sägereistrasse 10 CH8152 Glattbrugg Schweiz http://www.oce.ch/ Océ (Thailand) Ltd. B.B. Building 16/Floor 54 Asoke Road Sukhumvit 21 Bangkok 10110 Thailand Océ-Nederland B.V. P.O.Box 800 5201 AV 's-Hertogenbosch The Netherlands http://www.oce.
