Sanitizer Plus Series Water Conditioners ®
TABLE OF CONTENTS Preinstallation Instructions for Dealers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Bypass Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 Programming Procedures . . . .
PREINSTALLATION INSTRUCTIONS FOR DEALERS: The manufacturer has preset the water treatment unit’s sequence of cycles, cycle times, salt dose, exchange capacity and salt dose refill time. The dealer should read this page and guide the installer regarding hardness, day override, and time of regeneration, before installation: For the installer, the following must be used: •P rogram Installer Settings ... Hardness, Day Override (preset to 6 days), and Time of Regeneration (preset to 2 a.m.
1. N ORMAL OPERATION POSITION: The inlet and outlet handles point in the direction of flow indicated by the engraved arrows on the control valve. Water flows through the control valve for normal operation of a water softener. During the regeneration cycle this position provides regeneration water to the unit, while also providing untreated water to the distribution system (Fig. 1). 2. B YPASS POSITION: The inlet and outlet handles point to the center of the bypass.
INSTALLATION: GENERAL INSTALLATION & SERVICE WARNINGS The control valve, fittings and/or bypass are designed to accommodate minor plumbing misalignments. There is a small amount of “give” to properly connect the piping, but the water softener is not designed to support the weight of the plumbing. Do not use Vaseline, oils, other hydrocarbon lubricants or spray silicone anywhere. A silicone lubricant may be used on black “O” Rings, but is not necessary.
. I NLET/OUTLET PLUMBING: Be sure to install Bypass Valve onto main control valve before beginning plumbing. Make provisions to bypass outside hydrant and cold hard water lines at this time. Install an inlet shutoff valve and plumb to the unit’s bypass valve inlet located at the right rear as you face the unit. There are a variety of installation fittings available. They are listed under Installation Fitting Assemblies, page 24-25.
PROGRAMMING PROCEDURES: 1. Set time of day: Time of day should only need to be set after extended power outages or when daylight saving time begins or ends. If an extended power outage occurs, the time of day will flash on and off indicating that the time should be reset. STEP 1 – Press set clock. STEP 2 – C URRENT TIME (HOUR): Set the hour of the day using + or — buttons. AM/PM toggles after 12. Press next to go to step 3. STEP 3 – C URRENT TIME (MINUTES): Set the minutes using + or — buttons.
1 2 3 WATER HARDNESS 20 GR SET DAYS BETWEEN REGEN STEP 4 – R EGENERATION HOUR: The manufacturer has factory set 2:00 A.M. as the default. This is the hour of day for regeneration and can be reset by using + or — buttons. “AM/PM” toggles after 12. The default time is 2:00 a.m. (recommended for a normal household). Press next to go to step 5. Press regen if you need to return to the previous step. 4 STEP 5 – R EGENERATION MINUTES: Set the minutes using + or — buttons. Press next to go to step 6.
3 4 CAPACITY REMAINING GPM 8 1600GAL DAYS TO A REGEN GPM 8 3 I f the system has called for a regeneration that will occur at the preset time of regeneration, the words “REGEN TODAY” will appear on the display. I f a water meter is installed, “GPM” flashes on the display when water is being treated, indicating gallons per minute going through the system. 2. R EGENERATION MODE: Typically a system is set to regenerate at a time of no water usage.
4. P OWER LOSS AND BATTERY REPLACEMENT: The AC transformer comes with a 15 foot power cord and is designed for use with the control valve; the transformer should only be used in a dry location. BATTERY REPLACEMENT I n the event of a power outage, the control valve will remember all settings and time of day. If an extended power outage occurs, the control valve will keep time of day until the battery is depleted.
START-UP INSTRUCTIONS: • • • • After installation is complete, rotate bypass handles to bypass mode (see Fig.2 on page 4). Turn on water and check for leaks. Fully open a cold water faucet — preferably a laundry sink or bathtub without an aerator. Allow water to run until clear to rid pipes of debris which may have occurred during installation. System regeneration sequence is in the following order. (If it is desired to change this sequence, please refer to the Dealer Manual or contact the manufacturer.
TROUBLESHOOTING GUIDE PROBLEM 1. N o display on PC board 2. P C board does not display correct time of day 3. D isplay does not indicate that water is flowing. Refer to user instructions for how the display indicates water is flowing. 4. C ontrol valve regenerates at wrong time of day 5. T ime of day flashes on and off CAUSE CORRECTION A. No power at electric outlet A. Repair outlet or use working outlet B.
PROBLEM 7. Control valve does not regenerate automatically but does when the correct button(s) is depressed and held. For timeclock valves the buttons are s & t. For all other valves the button is REGEN. 8. H ard or untreated water is being delivered 9. C ontrol valve uses too much regenerant 10. R esidual regenerant being delivered to service 11. E xcessive water in regenerant tank CAUSE CORRECTION A. Bypass valve in bypass position A.
TROUBLESHOOTING GUIDE PROBLEM 12. Control valve fails to draw in regenerant 13. W ater running to drain 14. E 1, Err – 1001, Err – 101 = Control unable to sense motor movement 15. E 2, Err – 1002, Err – 102 = Control valve motor ran too short and was unable to find the next cycle position and stalled CAUSE CORRECTION A. Injector is plugged A. R emove injector and clean or replace B. Faulty regenerant piston B. Replace regenerant piston C. Regenerant line connection leak C.
PROBLEM 15. E 2, Err – 1002, Err – 102 = Control valve motor ran too short and was unable to find the next cycle position and stalled CAUSE CORRECTION D. Improper voltage being delivered to PC board D. Verify that proper voltage is being supplied. Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC board for 5 seconds and then reconnect. E. Valve type is programmed incorrectly E.
TROUBLESHOOTING GUIDE PROBLEM CAUSE CORRECTION 19. Err – 1007, Err – 107, Err - 117 = MAV/ SEPS/NHBP/AUX A. Foreign material is lodged in MAV valve motor MAV/NHBP valve ran too short (stalled) while looking for proper park position A. O pen up MAV/NHBP valve and check piston and seal/ stack assembly for foreign material. Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC board for 5 seconds and then reconnect.
REPLACEMENT PARTS: FRONT COVER AND DRIVE ASSEMBLY Item No. Part No. 1 Description Qty.
REPLACEMENT PARTS: 1 13 14 5 4 7 9 3 8 2 10 11 PISTON ASSEMBLY Item No. 1 Part No. Description Qty. CV3005 1” spacer stack assembly 1 CV3430 1.25” spacer stack assembly 1 2 CV3004 Drive cap assembly 1 3 CV3135 O-ring 228 1 CV3011 1” piston assembly downflow 1 1” piston assembly upflow 1 CV3407 1.
REPLACEMENT PARTS: BYPASS VALVE Item No. Part No. 1 2 3 4 5 6 7 8 9 10 CV3151 CV3150 CV3105 CV3145 CV3146 CV3147 CV3148 CV3152 CV3155 CV3156 Description Qty.
REPLACEMENT PARTS: INJECTOR ASSEMBLIES Item No. Part No. 1 2 3 4 CV3176 CV3152 CV3177-01 CV3010-1Z CV3010-1A CV3010-1B CV3010-1C CV3010-1D CV3010-1E CV3010-1F CV3010-1G CV3010-1H CV3010-1I CV3010-1J CV3010-1K CV3170 CV3171 5 not shown not shown Description Qty.
REPLACEMENT PARTS: DRAIN LINE ASSEMBLY 3/4” Item No. Part No. 1 CH4615 2 CPKP10TS8-BULK 3 CV3192 4 CV3158-01 5 CV3163 6 7 8 CV3159-01 Description Elbow locking clip 1 Optional insert, 5/8” tube 1 Optional nut, 3/4” drain elbow 1 Drain elbow, 3/4” NPT with O-ring 1 O-ring 019 1 DLFC retainer assembly 1 CV3162-007 0.7 DLFC for 3/4” elbow CV3162-010 1.0 DLFC for 3/4” elbow CV3162-013 1.3 DLFC for 3/4” elbow CV3162-017 1.7 DLFC for 3/4” elbow CV3162-022 2.
REPLACEMENT PARTS: WATER METER & METER PLUG Item No. Part No. Description Qty. 1 CV3151 Nut, 1” QC 1 2 CV3003 Meter assembly, includes items 3 & 4 1 3 CV3118-01 Turbine assembly 1 4 CV3105 O-ring 215 1 5 CV3003-01 Meter plug assembly 1 6 CV3013 Optional mixing valve 1 SERVICE WRENCH - CV3193-02 Although no tools are necessary to assemble or disassemble the valve, the Service Wrench, (shown in various positions on the valve) is available to aid in assembly or disassembly.
REPLACEMENT PARTS: BRINE TANK ASSEMBLY Item No. Part No. CG2191- 84 CG2180 CH1072-01 2 CH1080 CG21833CB1C00 CG21840CB1C00 3 CG22441CB1C00 CH1030-29S 4 CH1030-36S 5 CH1018 6 CH4500-48 7 CH4640-32 8 CH4600-50 9 CH7016 10 CH4626 ASSEMBLIES CH4700-29WR-1 11 CH4700-36.5WR-1 1 Description Qty.
INSTALLATION FITTING ASSEMBLIES: 1” PVC MALE NPT ELBOW Item No. 1 2 3 4 Part No. Description CV3007 CV3151 CV3150 CV3105 CV3149 1” PVC male NPT elbow assembly Nut, 1” quick connect Split ring O-ring 215 Fitting 3/4” & 1” PVC SOLVENT ELBOW Qty. 2 2 2 2 2 Item No. 1 2 3 4 1” BRASS SWEAT Item No. 1 2 3 4 Part No. CV3007-02 CV3151 CV3150 CV3105 CV3188 Description 1” brass sweat assembly Nut, 1” quick connect Split ring O-ring 215 Fitting 1 2 3 4 Part No.
1-1/4” & 1-1/2” BRASS SWEAT Item No. 1 2 3 4 1-1/4” & 1-1/2” PVC SOLVENT Part No. Description Qty. CV3007-09 CV3151 CV3150 CV3105 CV3375 1-1/4 & 1-1/2” brass sweat assembly Nut, 1” quick connect Split ring O-ring 215 Fitting 2 2 2 2 2 Item No. 1 2 3 4 3/4” BRASS SHARK BITE Item No. 1 2 3 4 Part No. CV3007-12 CV3151 CV3150 CV3105 CV3628 Description 3/4” brass Shark Bite assembly Nut, 1” quick connect Split ring O-ring 215 Fitting 1 2 3 4 Part No.
SPECIFICATIONS: MODEL Capacity: Maximum (Grains/Lbs. NaCI) Medium Minimum Amount of Media (Cu. Ft.) Maximum Water Hardness (GPG) 2 Maximum Iron and Manganese (PPM) 3 Minimum pH 4 Total pH Adjusted Water 5 Peak Flow Rate (GPM @ P-PSI) Continuous Flow Rate (GPM @ P-PSI) Water Pressure Range (PSI) Water Temp. (ºF) Electrical Requirements (volts-hertz) Pipe Size Total Dimensions: Media Tank Brine Tank 1 ASP1-1044 ASP1-1054 ASP1-1354 ASP2-1044 ASP2-1054 ASP2-1354 11,800 @ 12.
Water Conditioner Limited Warranty Congratulations. You have purchased one of the finest water treatment systems available. In the unlikely event of a problem due to defects in material and workmanship, we proudly warrant our water conditioners to the original owner, when installed in accordance with Water-Right® specifications.
TIME OF DAY GPM MON 8 2:40 PM QUICK REFERENCE GUIDE: GENERAL OPERATION MANUAL REGENERATION FLOW RATE 8.0 NOTE: For softeners, if brine tank does not contain salt, fill with salt and wait at least two hours before regeneration. If you need to initiate a manual regeneration, either immediately, or the same night at the preprogrammed time for regeneration (typically 2:00 AM), complete the following steps.