user manual

ManualsBrandsWatchGuard Technologies ManualsWasherWasher XTM 5 Series

Design for Manufacturing and Environment Document

WatchGuard Technologies. Doc #480-2535-001 Rev. A Page 1 of 21

Authorization and Revision History for this document is available in the WatchGuard ECO system

XTM 5 Series

De-manufacturing

Instructions

Document Number: 480-2535-001

Summary of content (21 pages)

PAGE 1
Design for Manufacturing and Environment Document XTM 5 Series De-manufacturing Instructions Document Number: 480-2535-001 WatchGuard Technologies. Doc #480-2535-001 Rev.
PAGE 2
Design for Manufacturing and Environment Document 1.0 Purpose This instruction defines the de-manufacturing process for the recovery of this product family as it pertains to recycling of the major product components. 2.0 Scope This instruction applies to the following product family and family part numbers. Product Family Name Family part #’s (not necessarily inclusive) XTM 5 series XTM 505, XTM 510, XTM 520, XTM 530; all revisions WatchGuard Technologies. Doc #480-2535-001 Rev.
PAGE 3
Design for Manufacturing and Environment Document 3.0 Instruction 3.1 -Remove labels Material removed (part Desc or P/N & material type) Instruction visual Labels Cert. label: 277-2813-001– Metalized poly-film; 1 ea. China RoHS label: 277-2722-001 – Poly-film; 1 ea. Remove labels Labels Warranty Void: 277-0230-001 – Polyfilm; 1 ea. ODM Bar Code: 277-3821-001 - Polyfilm; 1 ea. Product UPC/Serial: 281-3800-5xx - Poly-film; 1 ea. Remove labels WatchGuard Technologies. Doc #480-2535-001 Rev.
PAGE 4
Design for Manufacturing and Environment Document 3.2 –Remove back screws holding chassis top to chassis bottom and remove top cover. Material removed (part Desc or P/N & material type) Instruction visual Screws 200-4506-242 - Philips flat head; black; 3 ea. Remove screws; 3 ea.; back Chassis Top 212-3816-001- galvanized steel w/powder coat paint WatchGuard Technologies. Doc #480-2535-001 Rev.
PAGE 5
Design for Manufacturing and Environment Document 3.3 –Depress memory tabs and remove memory. Material removed (part Desc or P/N & material type) Instruction visual Memory Module 114-3626-001 – 1GB DDR2 Memory Module, 1 ea. WatchGuard Technologies. Doc #480-2535-001 Rev.
PAGE 6
Design for Manufacturing and Environment Document 3.4 – Unplug power supply cables from motherboard, cut all cable ties, remove power supply screws, and remove power supply. Material removed (part Instruction visual Desc or P/N & material type) Power Supply 140-3822-001 – Power supply, universal, 220W; 1 ea. Screws 203-7306-002 – screws, pan head; 2 ea. Remove screws, 2 ea. Cut and remove Unplug WatchGuard Technologies. Doc #480-2535-001 Rev.
PAGE 7
Design for Manufacturing and Environment Document 3.5 – Remove screws from the power supply. Material removed (P/N & material type) Instruction visual Power Supply 140-3822-001 – Power supply, universal, 220W; 1 ea. Remove screws; 2 ea. Screws Part of power supply, no WG part number– Philips flat-head; Steel/zinc; 1 ea. Bracket 212-3637-001; power supply bracket; 1 ea. Remove screws; 2 ea. Remove screws; 2 ea. Remove screws; 2 ea.
PAGE 8
Design for Manufacturing and Environment Document 3.6 –Remove the top from the power supply, remove the cable tie and screw inside the power supply, and remove fan from the power supply. Material removed (P/N & material type) Power Supply 140-3822-001 – Power supply, universal, 220W; 1 ea. Instruction visual Remove top Screws Part of power supply, no WatchGuard part number – Philips pan-head; Steel/zinc; 1 ea. Remove screw and cable tie WatchGuard Technologies. Doc #480-2535-001 Rev.
PAGE 9
Design for Manufacturing and Environment Document 3.7 – Remove labeling from the top lid and the bottom of the power supply. Material removed (P/N & material type) Instruction visual Power Supply 140-3822-001 – Power supply, universal, 220W; 1 ea. WatchGuard Technologies. Doc #480-2535-001 Rev.
PAGE 10
Design for Manufacturing and Environment Document 3.8 – Disengage heatsink clamps and remove heatsink from motherboard. Material removed (P/N & material type) Instruction visual Heatsink 52-3170-001 - heatsink, 42 x 42 x 30 mm; 1 ea. Disengage WatchGuard Technologies. Doc #480-2535-001 Rev.
PAGE 11
Design for Manufacturing and Environment Document 3.9 – Pull back clamp and remove battery. Material removed (P/N & material type) Battery 412-2468-001 – battery, CR2032; 1 ea Instruction visual Remove WatchGuard Technologies. Doc #480-2535-001 Rev.
PAGE 12
Design for Manufacturing and Environment Document 3.10 – Remove fan screws from back of chassis. Material removed (P/N & material type) Instruction visual Screws 200-4506-242 – screws, black, 12 ea. Chassis bottom 212-3817-001 – bottom, chassis, red; 1 ea 3.11– Remove screws from fan duct and remove fan duct. Material removed (P/N & material type) Instruction visual Fan duct 212-3544-001 – fan duct;1 ea. Screws 203-7306-002 – screws, pan head; 4 ea. Remove WatchGuard Technologies.
PAGE 13
Design for Manufacturing and Environment Document 3.12 – Cut cable ties for fans, unplug fans from motherboard, and remove fans. Material removed (P/N & material type) Chassis Fan 145-3599-015 – Fan, chassis, 12V, w/15 cm cable; 1 ea. Chassis Fan 145-3599-010 – Fan, chassis, 12V, w/10 cm cable; 1 ea. Instruction visual Unplug Cut cable ties WatchGuard Technologies. Doc #480-2535-001 Rev.
PAGE 14
Design for Manufacturing and Environment Document 3.13 – Unscrew screws from heatsink and remove heatsink from motherboard. Note that screws cannot be removed from the heatsink itself. Material removed (P/N & material type) Instruction visual Heatsink 152-3139-001 – Heatsink, CPU, alum, with screws and springs, 1 ea. Unscrew WatchGuard Technologies. Doc #480-2535-001 Rev.
PAGE 15
Design for Manufacturing and Environment Document 3.14 – Unlatch CPU from motherboard and remove CPU. Material removed (P/N & material type) Instruction visual CPU 113-3552-001 – CPU, Celeron 440, 2.0GHz, 1 ea. Unlatch WatchGuard Technologies. Doc #480-2535-001 Rev.
PAGE 16
Design for Manufacturing and Environment Document 3.15 – Unplug LCD cable from LCD circuit board and motherboard. Unplug rocker switch cable from motherboard. Remove LCM cable. Material removed (P/N & material type) Instruction visual LCD cable assembly 148-3691-002 – LCD cable assembly, 24 pin to 24 pin; 1 ea. Power switch assembly 175-3596-001 – power switch assembly; 1 ea. Unplug Remove Unplug Unplug WatchGuard Technologies. Doc #480-2535-001 Rev.
PAGE 17
Design for Manufacturing and Environment Document 3.16 – Cut cable tie attaching power switch cable to chassis. Material removed (P/N & material type) Instruction visual Power switch assembly 175-3596-001 – power switch assembly; 1 ea. 3.17 – Slide the compact flash card out of the slot and remove. Material removed (P/N & material type) Instruction visual Compact Flash card 121-0554-010 – Compact Flash, 1GB; 1 ea. WatchGuard Technologies. Doc #480-2535-001 Rev.
PAGE 18
Design for Manufacturing and Environment Document 3.18 – Remove screws attaching the motherboard to the chassis and the Cavium card to the chassis. Material removed (P/N & material type) Instruction visual Screws 203-7306-002 – screws, pan head; 10 ea. Motherboard 299-3810-002 – PCBA, motherboard, 1 ea. Cavium card 299-3805-605 – PCBA, Cavium card, CN 1605; 1 ea. Remove screws, qty 6 Remove screws, qty 4 WatchGuard Technologies. Doc #480-2535-001 Rev.
PAGE 19
Design for Manufacturing and Environment Document 3.19 – Unplug the Ethernet ports on the motherboard from the chassis and unplug the Cavium card from the motherboard. Remove the motherboard and the Cavium card. Material removed (P/N & material type) Instruction visual Motherboard 299-3810-002 – PCBA, motherboard, 1 ea. Cavium card 299-3805-605 – PCBA, Cavium card, CN 1605; 1 ea. Unplug Chassis bottom 212-3817-001 – bottom, chassis, red; 1 ea Unplug 3.
PAGE 20
Design for Manufacturing and Environment Document 3.21 – Use a flat-head screwdriver to disengage the power switch assembly from the chassis. Remove the power switch assembly. Material removed (P/N & material type) Instruction visual Power switch assembly 175-3596-001 – power switch assembly; 1 ea. Chassis bottom 212-3817-001 – bottom, chassis, red; 1 ea WatchGuard Technologies. Doc #480-2535-001 Rev.
PAGE 21
Design for Manufacturing and Environment Document 3.22 – Push tabs on the inside of the bezel to disengage from the chassis. Remove the bezel. A flat-head screwdriver can be useful in this step. Material removed (P/N & material type) Instruction visual Bezel 230-3820-001 – bezel, red, glossy; 1 ea. Chassis bottom 212-3817-001 – bottom, chassis, red; 1 ea Push tabs Push tabs 4.0 Applicable Documents 5.0 Revision History REV. NO. A REV.