50 PSI Operating instructions (ENG) MODELS: WARRIOR 150 WARRIOR 150-10 WARRIOR 150-05 Read this instructions before using the machine.
Machine Data Log / Overview OVERVIEW The Warrior is an electric powered carpet extractor intended for commercial use. This appliance applies a cleaning solution to the carpet and then vacuums the soiled water back into the recovery tank.
Machine Data Log / Overview. . . . . . . . . . . . . . . . . . 2 Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 How to Use This Manual . . . . . . . . . . . . . . . . . . . . . . 4 Safety IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . 5 HAZARD INTENSITY LEVEL . . . . . . . . . . . . . . . . . . 6 Grounding Instructions . . . . . . . . . . . . . . . . . . . . . . .7 Operations Technical Specifications . . . . . . . . . . . . . . . . . . . . . .8 Controls. . . . . . . . . . . . .
How to Use This Manual This manual contains the following sections: • • • • • How to Use This Manual Safety Operations Maintenance Parts List The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be ordered from authorized dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine.
Safety IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. This machine is for commercial use. To reduce the risk of fire, electric shock, or injury: Connect to a properly grounded outlet. See Grounding Instructions. Do not leave the machine unattended. Unplug machine from outlet when not in use and before maintenance or service. Use only indoors.
Safety The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death. CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage.
Safety Grounding Instructions THIS PRODUCT IS FOR COMMERCIAL USE ONLY. ELECTRICAL: In the USA this machine operates on a standard 15 amp 115V, 60 hz, A.C. power circuit. The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors.
Operations ITEM MODEL ALL WARRIOR 150 &150-05 WARRIROR 150-10 MEASURE 115 Volt, 60 hz, 15A 150 psi 13 Gal 11Gal 43 inches 30 inches 22 inches Dual 2 Stage 113 lbs 208 lbs 1 X 25 feet Dual 2 Stage 120 lbs 215 lbs 2 X 25 feet 1850 watts Electrical Solution Pump Solution Capacity Recovery Capacity Height Length Width Vaccum Motor Weight- Empty Weight-Full Solution Power cord Vaccum Motor Weight- Empty Weight-Full Solution Power cord Heater Length Width Height 8
Operations Controls 2 1 3 5 4 CIRCUIT INDICATOR 9 10 7 8 6 1. Vacuum Accessory Tool Hook-up 6. Heater Temperature Light (Units with Heat Only) 2. Solution Pump Switch 7. Breaker for Vacuum 2 3. Vacuum 1 Switch 8. Breaker for Vacuum 1 4. Vacuum 2 Switch 9. Solution Accessory Tool Hook-up 5. Heater Switch with On Light (Units with Heat Only) 9 10.
Operations Machine Operation Care must be exercised in the use of all chemicals. Chemicals are poisonous and can pose a health risk. Read and follow manfacturers instructions regarding dangers and correct usages. Only use chemicals approved for use with this machine. Use of non-compatible chemicals may cause machine damage and will not be covered under the warranty. Carefully read ingredients on manfacturer's label before using any product in this machine. Do not let pump run dry.
Operations Pre-Run Inspection 1. Check all ttings and connectors for proper assembly. 2. Check all hoses for leaks. Repa ir or replace any dama ged hos es. 3. Check power cord(s) for any damage. If damaged, replace. Equipment Set-up 1. Plug power cord from machine into properly grounded wall outlet. 2. Turn vacuum motor swith on and off to make sure there is electrical power at machine. 3.
Operations Cleaning Always use defoamer if foaming occurs. Foam will suspend large particles that may damage vacuum(s) as well as allow liquid into the vacuum motor(s) without activating the float shutoff. 1. Prior to cleaning, make certain that the nozzle is functioning properly. a. To check, hold the wand about one foot above the surface to be cleaned and open the wand valve. A full spray should be observed from the nozzle. b.
Maintenance Periodic Maintenance Twice a month, flush a white vinegar solution (one quart vinegar to two gallons of water) or anti-browning solution (mixed as directed) through the machine. This will prevent build-up of alkaline residue in the system. If spray jets become clogged, remove the spray tips, wash them thoroughly, and blow dry. NOTE: Do not use pins, wires, etc. to clean nozzles as this could destroy the spray pattern.
Maintenance Vacuum Motor Carbon Brushes Replacement Only qualified maintenance personnel are to perform the following repairs. Vacuum Motor Replacement 1. Turn off all switches and unplug machine. End Cap Carbon Brushes 2. Remove hardware under front of machine to access component compartment. WARNING: The green ground wire must be attached for safe operation. See wiring diagram. 3. Remove vacuum motor cover and disconnect motor wires. 4. Remove the vacuum motor. 5.
Maintenance Solution Pump Replacement Only qualified maintenance personnel are to perform the following repairs.
Maintenance Troubleshooting PROBLEM Loss of Power Electrical shock Vac motor speed varies or doesn't run CAUSE Unit not plugged in Dead electrical circuit Faulty power cord Receptacle not grounded Internal wiring problem Vacuum circuit breaker tripped Faulty vacuum motor Faulty switch Loose vacuum dome Crack in dome or poor joint Loss of vacuum Pump runs no solution Lint or dirt clogging vacuum screen Loose cuffs on vacuum hose Vac motor seals leaking Floor tool vac chamber clogged Vacuum hose damaged
Notes: 17
PARTS
Control Panel 4 1 2 5 12 10 3 11 7 6 19 8 9
Control Panel REF 1 2 3 4 5 6 7 8 9 10 11 12 PART NO 415-155 415-156 580-010 555-184 410-205 305-075 340-180 845-081 475-040 400-150 703-008 340-162 DESCRIPTION NOTE FW, 1/2 SS FW, 1/2 SS (Stand/Max OD) Q.C.
Control Panel with Heat 5 21
Control Panel with Heat REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PART NO 415-155 415-156 580-010 555-184 410-205 305-075 340-180 845-081 475-040 400-150 703-008 340-162 320-110 305-076 DESCRIPTION NOTE FW, 1/2 SS FW, 1/2 SS (Stand/Max OD) Q.C.
Electrical with 2 Stage Vacuum 23
Electrical with 2 Stage Vacuum REF 1 2 3 4 5 6 7 PART NO 400-165 405-615 335-015 325-015 415-125 465-084 315-015 DESCRIPTION Locknut, 1/2 Steel/Strain Relief Bolt, 1/4 x 1/2 Strain Relief, 14 Gauge Connector, 5 Posi on, Push Wire FW, 1/4 SS BRKT, Cord Strain Relief Cord, 25’ Black 14/3 SJTW-A NOTE 24
Electrical with Heat 25
Electrical with Heat REF 1 2 3 4 5 6 7 PART NO 400-165 410-205 335-015 325-015 415-125 465-084 315-015 DESCRIPTION Locknut, 1/2 Steel/Strain Relief MS, 10-32 x 1/2 Panphil SS Strain Relief, 14 Gauge Connector, 5 Posi on, Push Wire FW, 1/4 SS BRKT, Cord Strain Relief Cord, 25’ Black 14/3 SJTW-A NOTE 26
Frame 7 8 27
Frame REF 1 2 3 4 5 6 7 8 PART NO 455-075 455-090 400-010 415-120 415-165 455-085 455-080 845-090 DESCRIPTION Caster, Swivel 4” Hubcap, 5/8 Shaft Hex Nut, 1/4 x 20 Zinc FW, 1/4 zinc FW, 5/8 SS Hubcap, 9.5 Wheel Wheel, 12 x 2.
Heater 29
Heater REF 1 2 3 4 5 6 7 8 9 10 11 12 PART NO 572-042 572-125 581-015 581-065 550-035 490-005 425-040 555-210 555-208 415-125 405-615 465-086 DESCRIPTION Blue Neptune 1/4 Pulse Hose 3/8 Crimp FTNG, 1/4 HP Hose - 1/4 MPT SVL Crimp FTNG, 3/8 Pulse Hose – 1/4 MPT SVL Check valve, 1/4 FM x FM Foamed Casing, Round 1850W Clamp #60 Elbow 90, 3/8 MPT x 1/4 MPT Elbow 90, 1/4 Street Extruded FW, 1/4 SS Bolt, 1/4 x 1/2 SS Bracket, Heater Mount NOTE 30
Labels 2 3 1 31
Labels REF 1 2 3 PART NO 703-006 703-007 703-008 DESCRIPTION Decal Warrior LH Decal Warrior RH Decal Warrior Panel NOTE 32
Pump 33
Pump REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PART NO 511-105 585-110 510-090 425-005 555-182 572-155 572-041 400-135 415-125 405-020 582-080 555--364 555-254 410-225 560-325 333-005 DESCRIPTION Pump, 150 PSI 115V Nylon, 90 Barb 1/2 x 3/8 NPT Nylon, 90 Barb 3/8 x 3/8 NPT Clamp #6 Elbow 45, 1/4 FEM. Extruded Poly Spring hose, 1/2 L.P.
Pump with Heat 2 4 8 6 9 1 TOHEATER FROM SOLUTION TANK 11 7 11 5 3 9 10 35
Pump with Heat REF 1 2 3 4 5 6 7 8 9 10 11 PART NO 511-105 585-110 555-210 425-005 550-035 572-155 572-125 400-135 415-125 405-615 581-065 DESCRIPTION Pump, 150 PSI 115V Nylon, 90 Barb 1/2 x 3/8 NPT Elbow 90, 3/8 MPT x 1/4 MPT Clamp #6 Check valve, 1/4 FM x FM Poly Spring hose, 1/2 Pulse Hose 3/8 Locknut, ¼ x 20 Nylon Zinc FW, 1/4 SS Bolt, 1/4 x 1/2 SS Crimp FTNG, 3/8 Pulse Hose – 1/4 MPT SVL NOTE 36
Recovery 10 22 21 37
Recovery REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 PART NO.
Solution 39
Solution 40
Vacuum, 2-Stage, 3-Stage 1 4 12A 12B 9 5 12A 12B 10 11A 11B 3 2 6 7 4 8 41
Vacuum, 2-Stage, 3-Stage REF 1 2 3 4 5 6 7 8 9 10 11A 11B 12A 12B PART NO.
Wiring - 3 Stage Vacuum 44
Wiring with Heat 45
WARRIOR 150 MODEL W/ OPTIONAL CIRCUIT INDICATOR CIRCUIT INDICATOR RELAY 120V SOCKET RELAY 240V
CIRCUIT INDICATOR PARTS LIST REF 1 2 3 4 5 6 7 PART NO.
W15 2-3 STAGE VAC W/ OPTIONAL CIRCUIT INDICATOR WIRING PAGE 1
W15 2-3 STAGE VAC W/ OPTIONAL CIRCUIT INDICATOR WIRING PAGE 2
W15 HEATER MATE W/ OPTIONAL CIRCUIT INDICATOR WIRING PAGE 1
W15 HEATER MATE W/ OPTIONAL CIRCUIT INDICATOR WIRING PAGE 2
