Instructions / Assembly
37
The heaters and floor sensors
must be tested before they are
laid, once they have been laid
but before the tiles or levelling
compound has been laid and
again before they are connected
to the thermostat. The resistance
(ohms) of each heater should be
measured. You should carry out
the following tests and should expect the results detailed below:
• Heating Cable Resistance Test
Set a multimeter or ohmmeter to record resistance in the range of
0-500. Measure the resistance across the RED-240V or YELLOW-
120V wire and the black wire. Ensure the measured resistance
is within the Reference Resistance Band shown in the Technical
Specifications page for the cable size being tested.
Record the readings in the control card in line with the installation
procedure.
• Earth Fault Check
Set a multimeter or ohmmeter to record resistance in the range
of 200M or greater if available. Measure the resistance across
the RED-240V or YELLOW-120V wire and black wire to the ground
(braid) wire.
Ensure the measured resistance is showing as greater than 200M
or infinite if the meter cannot read this high.
Insulation resistance test
Set an insulation resistance tester to 500VDC. Measure the
resistance across the RED-240V or YELLOW-120V wire and black
wire to the ground (braid) wire.
Ensure the measured resistance is showing greater than 200M to
indicate a pass.
NOTE: Due to the high resistance of the heating element, it may
not be possible to get a continuity reading from the heating cable
and as such, continuity testers are not recommended. When
checking resistance, make sure your hands do not touch the
meter’s probes as the measurement will include your internal body
resistance and render the measurement inaccurate. If you do not
get the expected results or at any time you believe there may be a
problem, please contact Warmup’s Technical Team for guidance.
How to test the heater & oor sensor
Floor Sensor
Ensure that the floor sensor is tested before the final floor
finish has been laid. The floor sensor values can be found in the
thermostat instructions. When testing the floor sensor ensure that
the meter can read up to 20k. Warmup thermostats use a 10k
floor sensor @ 77°F (25°C). For temperatures between 68°F (20°C)
and 86°F (30°C) the resistance of the floor sensor should measure
between 8k and 12k.