2 x 12 Flat Top Pergola A S S E M B LY G U I D E Regency,Roosevelt Model: OPTIONAL ACCESSORIES: • BoltDownBracketKit • CanvasWeave (4 for Pergola) Ver 2.2 11272019 • ShadeKit • PrivacyWall (Regency Only) • PergolaPlanter (Regency Only) www.newenglandarbors.com www.newenglandarbors.co.
Ta b l e o f Co n t e n t s PAGE 12 x 12 Flat Top Pergola Introduction&Overview……………………………................................................………...... 3 PergolaMaterialsOverview………………………...........................…................................... 4 PergolaMaterialsBreakdown……………………….....................................…................
I n t r o d u c t i o n & O ve r v i e w (Regency Pergola Shown) Getting Started Firstoff,allowustosaythankyoufortheinvestmentyouhavemadeinone ofourfinepergolakits.Thiskitisdesignedtobeassembledandinstalled ideallybytwopeoplewithbasiccarpentryknowledgeandtools.Donot attemptalone,especiallyduringtheinstallationstage.
Regency Pergola Materials Overview 13 1 2 3 4 9 6 7 8 10 5 12 11 1. Post Caps (4) 10699-1 White / 14030 Composite 2. Main Column Tops (4) 10826 White / 14025 Composite 3. Post Trims (8) 10698-1 White / 14029 Composite 4. Rafter & Beam Decorative End Caps (16) 10829 White / 14048 Composite 5. Main Support Beams (4) 10817 White / 14033 Composite 6. Beam & Rafter Joiners (8) 10820 White / 14026 Composite 7. Main Column Bottoms (4) 10816 White / 14024 Composite 171 1/2 in 8.
Regency Pergola Materials Breakdown Check Boxes (Total of 6) for These Contents 7 2 1 Intheeventofmissingordefectivepartspleasecallourcustomerservice dept.at 1 800 282 9346(Mon. to Fri. 8:00 AM to 4:00 PM EST) (UKTel:(44) 2038 687160-MontoFri.1:00PMto10:00PMGMT). . 1. Post Caps (4) 10699-1 White / 14030 Composite 2. Main Column Tops (4) 10826 White / 14025 Composite 3. Post Trims (8) 10698-1 White / 14029 Composite 4.
Pergola Additional Materials List www.newenglandarbors.com www.newenglandarbors.co.uk Hardware (in plastic bag) B C A All Screws Included with this Kit are Self-Auguring. A. Vinyl Weld Glue (3) - 20000 White / 20022 Composite EF D G B. 2 1/2” [64 mm] Self-Auguring Stainless Steel Screws (16) - 20009-1 White / 20032 Composite (to lock vinyl column and wood post together at bottom of each post) C.
Wood Post Layout & Installation for In-Ground Application www.newenglandarbors.com www.newenglandarbors.co.uk This pergola can also be installed on a pre-existing wood or concrete surface using our bolt down bracket system with a 4x4 wood post (sold separate). See page eight for more details. 1 Overhead View 135 1/2 in. 344.17 cm. Post location and placement is the most critical step in the overall installation process.
OPTIONAL STEP Wood Post Layout & Installation Using Bolt Down Brackets for Concrete or Wood Surface www.newenglandarbors.com www.newenglandarbors.co.uk 1 * * 134 3/8 in 341.3 cm Note: for additional information on the bolt down bracket installation, refer to the bolt down bracket instructions. * Orientate brackets accordingly to reduce offset motion of posts. (direction of arrows denote flange opening) 190 in (482.
*Ensure that holes at top of column are orientated correctly for future beam and rafter placement. STEP THREE Vinyl Column Assembly & Installation Over Wood Posts * 1 Using the vinyl weld glue, insert the One Way 4”x4” Internal Wood Post Guide in the one end of the main column posts. This step is only applicable if your wood 4x4 post are embedded into the ground. If your pergola is going to be installed on wood or concrete surface, please dispose of these four pieces.
At this stage, the columns should be properly installed as per the following illustration, with the columns 134” in. (340.4 cm) apart. Also, notice that the holes at the top of each post should be facing the same direction. Pre-drilled holes on the top 134 in. 340.4 cm. 134 in. 340.4 cm. STEP FOUR 1 Main Support Beam Assembly 1 Insert one 2x6x12 (5x15x365cm) pressure treated wood into a beam followed by the joiner and another beam section. Center the 2x6x12 (5x15x365cm) within the main support beam.
STEP FIVE www.newenglandarbors.com www.newenglandarbors.co.uk Rafter Assembly 1 Insert one 2x6x12 (5x15x365cm) into a rafter section followed by the joiner and another rafter section. 2 Screw the joiner to vinyl rafters and wood insert using 1 1/2” (38mm) screws. 3 Repeat steps 1 and 2 for the remainder of the rafters.
STEP SIX Main Support Beams & Rafters Placement Using a helper and two ladders proceed to complete the following steps: 1 1 Slide the main support beam with rafter brackets pre-installed through both holes of the vinyl column (overshooting), and then back through both holes of the opposite column. Repeat for opposite main support beam.
STEP SEVEN Fastening Rafters & Caps 1 Using 1 1/2” (38mm) self-auguring stainless steel screws attach the pergola rafters to the rafter brackets. 1 2 Install decorative pergola end caps using vinyl weld. 3 Install the post caps using vinyl weld. 4 Final position your post trims. 3 2 To glue pergola end in place: 1. Apply a generous amount of vinyl glue to the pergola end as shown. 2. Slide the pergola end into the beam/rafter and allow a few minutes for glue to cure.
STEP EIGHT 1 Shade Slat Assembly 1 Assemble shade slats by first gluing the decorative end caps as shown, and then inserting the two slats into one joiner. Push firmly until extrusion bottoms out inside joiner. No screws are necessary. Shade Slats Installation The 1 1/2 x 1 1/2 shade slats are designed to be installed with 8 11/16” (22.1 cm) spacing between each slat. Shade slats are designed to extend approximately 8 1/4” (21 cm) past the last rafter.
