Installation and Operation Manual Gas Pasta Cooker PC8140G PCL8140G Date Purchased Serial Number Dealer Service Provider For use in GB & IE 230008-10
MANUFACTURED BY Moffat Limited PO Box 10001 Christchurch New Zealand Ph: (03) 389 1007 Fax: (03) 389 1276 WORLD-WIDE BRANCHES UNITED KINGDOM Blue Seal 67 Gravelly Business Park Gravelly Park Birmingham West Midlands B24 8TQ Ph: (121) 327 5575 Fax: (121) 327 9711 UNITED STATES Moffat Inc 3765 Champion Blvd Winston-Salem North Carolina 27115 Ph: (336) 661 0257 Fax: (336) 661 9546 CANADA Serve Canada 22 Ashwarren Road Downview Ontario M3J1Z5 Toll Free:800 263 1455 Ph: (416) 631 0601 Fax: (416) 631 0315 info@se
Contents PC(L)8140G GAS PASTA COOKER (Single Tank - 40 Ltr) Introduction ............................................................................................. 2 Specifications ........................................................................................... 3 Model Numbers Covered in this Specification General Optional Accessories Gas Supply Requirements Gas Connection Water Supply Requirements Dimensions ...................................................................................
Introduction We are confident that you will be delighted with your WALDORF GAS PASTA COOKER and it will become a most valued appliance in your commercial kitchen. To ensure you receive the utmost benefit from your new Waldorf appliance, there are two important things you can do. Firstly: Please read the instruction book carefully and follow the directions given. The time taken will be well spent.
Specifications Model Numbers Covered in this Specification PC[1]8140G GAS PASTA COOKER (Single Tank - 40 Ltr) NOTE: [1]: - Back Options; L - Standard Models. - Low Back Models. General A commercial heavy duty, gas fired high performance Pasta Cooker designed for pasta cooking commercial high production output, using LPG (Propane) or Natural Gas. The boiling medium is contained within a heavy gauge stainless steel tank, heated by one infra red surface burner from beneath the tank.
Specifications Gas Connection Gas supply connection point is located 190 mm from the right hand side, 36 mm from the rear of the appliance and 124 mm from the floor and is entered from beneath the appliance. An optional rear connection is available. Connection is 3/4” BSP male. Water Supply Requirements Cold water connection is 1/2" tube connection via 15 mm crox fitting located 50 mm from the LH side, 556 mm from rear and 151 mm from the floor.
Dimensions PC(L)8140G 5
Installation Installation Requirements NOTE: • It is most important that this appliance is installed correctly and that operation is correct before use. Installation shall comply with local, gas, health and safety requirements. • This appliance shall be installed with sufficient ventilation to prevent the occurrence of unacceptable concentrations of health harmful substances in the room, the appliance is installed in.
Installation 4. 5. All air for burner combustion is supplied from underneath the appliance. The legs must always be fitted and no obstructions placed on the underside or around the base of the appliance, as obstructions will cause incorrect operation and / or failure of the appliance. Components having adjustments protected (e.g. paint sealed) by manufacturer are only allowed to be adjusted by an authorised service agent. They are not to be adjusted by the installation person.
Installation Gas Connection NOTE: ALL GAS FITTING MUST ONLY BE CARRIED OUT BY A QUALIFIED SERVICE PERSON. 1. 2. Waldorf Pasta Cookers do not require an electrical connection, they function totally on the gas supply only. It is essential that the gas supply is correct for the appliance to be installed and that adequate supply pressure and volume are available. The following checks should therefore be made before installation:a.
Installation 8. Turn ‘OFF’ the mains gas supply and bleed the gas out of the appliance gas lines. Turn ‘ON’ the gas supply and the appliance. Verify the operating pressure remains correct Check the pilot flame size. (Re-adjust if required by changing the pilot injector. Refer to the Gas Conversion Section). 9. 10. 11.
Operation Operation Guide C AUTIO N : • This appliance is for professional use and is only to be used by suitably qualified / trained persons. • Only qualified service persons are to carry out installation, servicing or gas conversion operations. • Components having adjustments protected (e.g. paint sealed) manufacturer should not be adjusted by the user / operator. 1. by the WALDORF 'Pasta Cookers have been designed to provide simplicity of operation and 100% safety protection.
Operation WARNING: GREAT CARE MUST BE TAKEN BY THE OPERATOR TO USE THE PASTA COOKER SAFELY, TO GUARD AGAINST THE RISK OF INJURY AND FIRE. • DO NOT LEAVE THE PASTA COOKER UNATTENDED DURING OPERATION. • DO NOT OVER FILL THE WATER IN THE PASTA COOKER ABOVE THE UPPER FILL LEVEL MARK. • DO NOT ALLOW THE WATER IN THE PASTA COOKER TO FALL BELOW THE LOWER LEVEL MARK. • DO NOT USE FLAMMIBLE SOLVENTS AND CLEANING AIDS ON OR IN CLOSE PROXIMITY TO THE PASTA COOKER WHILST THE PASTA COOKER IS STILL HOT. Before Use 1. 2.
Operation Lighting the Pilot Burner C AUTIO N : Do NOT ignite the burner if the tank is empty (No Water). Ensure that the tank is filled to the correct level before igniting the main burner. 1. 2. 3. 4. 5. 6. 7. With the pasta cooker tank full of water, the pilot burner can be lit. Check that the gas supply is turned on at the mains supply. Depress and rotate the gas control knob to the position marked ‘PILOT’ and hold the knob depressed.
Cleaning and Maintenance WARNING: DO NOT USE FLAMMIBLE SOLVENTS AND CLEANING AIDS ON OR IN CLOSE PROXIMITY TO THE PASTA COOKER WHILST THE COOKER IS STILL HOT. C AUTIO N : Always turn off the gas supply at the mains supply before cleaning. This appliance is not water proof. Do not use water jet spray to clean interior or exterior of this appliance. General Clean the pasta cooker regularly. A clean pasta cooker looks better, will last longer and will perform better.
Cleaning and Maintenance Locking Slide Locking Slide Fig 6 Fig 5 After Each Use WARNING: HOT WATER WILL SCALD - DO NOT RUSH THIS JOB. 1. Clean the interior of the pan regularly after each use. Do not use wire brushes on the pan. Clean using a mild detergent and a hot water solution using soft cloth or a soft bristled brush. Dry the appliance thoroughly using a dry clean cloth. Daily Cleaning WARNING: DO NOT ATTEMPT TO MOVE THE PASTA COOKER WHILST THE COOKER IS FULL OF WATER.
Cleaning and Maintenance Weekly Cleaning WARNING: DO NOT ATTEMPT TO MOVE THE PASTA COOKER WHILST THE COOKER IS FULL OF WATER. BEFORE ATTEMPTING TO MOVE THE PASTA COOKER, ENSURE THAT ALL THE WATER HAS BEEN DRAINED FROM THE TANK. REFER TO THE INFORMATION ON THE PREVIOUS PAGE ON HOW TO DRAIN THE WATER FROM THE PASTA COOKER. NOTE: • If the pasta cooker usage is very high, we recommend that the weekly cleaning procedure is carried out on a more frequent basis.
Fault Finding This section provides an easy reference guide to the more common problems that may occur during the operation of your equipment. The fault finding guide in this section is intended to help you correct, or at least accurately diagnose problems with your equipment. Although this section covers the most common problems reported, you may encounter a problem not covered in this section.
Wiring Schematics PC8140G Pasta Cooker 17
Gas Conversion and Specifications Conversion Procedure C AUTIO N : Ensure the unit is isolated from the gas supply before commencing servicing. NOTE: • These conversions should only be carried out by qualified service persons. connections must be checked for leaks before re-commissioning the appliance. All • For all relevant information and specifications refer to the table at the end of this section. 1. 2. 3. 4. 5. 6. Ensure that the gas supply has been turned off.
Gas Conversion and Specifications Low Fire Adjustment a. To adjust the burner low fire adjustment, adjust the low fire adjustment screw on the open burner gas control valves to obtain the desired flame size. Low Fire Adjusting Screw NOTE: The ‘Low Fire Screw’ should be sealed with coloured paint on completion of the low fire adjustment. On completion of the main and pilot burner adjustments, check all gas connections for leakages and then turn off the main burners at the gas control knob.
Gas Conversion and Specifications Commissioning Before leaving the converted installation; 1. Check all gas connections for leakages using soapy water or other gas detecting equipment. WARNING: DO NOT USE A NAKED FLAME 2. TO CHECK FOR GAS LEAKAGES. Check the following functions in accordance with the operating instructions specified in the ‘Operation’ section of this manual. • Light the Pilot Burners. • Light the Main Burners. • Check the Thermostat operation.
Gas Conversion and Specifications Gas Specifications - Australia / New Zealand Only: Natural Gas. LP Gas (Propane) Main Burner Injectors Ø 3.10mm Ø 1.90mm Pilot Burner Injectors 0.62 0.35 Low Fire Screw Ø 1.55mm 2 turns out (c.c.w.) Ø 1.55mm Fully In (c.w.) High Fire Screw Fully Out (c.c.w.) Fully Out (c.c.w.) Supply Pressure 1.13 - 3.40 kPa 2.75 - 4.50 kPa 0.92 kPa (*) 2.
Replacement Parts List Replacement Parts List IMPORTANT: Only genuine authorized replacement parts should be used for the servicing and repair of this appliance. The instructions supplied with the parts should be followed when replacing components. For further information and servicing instructions, contact your nearest authorized service branch (contact details are as shown on the reverse of the front cover of this manual).
23
