PAINT CREW PLUS ® Owner’s Manual Read this manual for complete instructions Français (page 25) / Español (página 49) Contents 2 4 5 6 7 8 9 10 12 13 Important Safety Information What’s in the Box? Proper Use and Functions Assembly Pressure Relief Procedure Load Material Getting Material to Flow Practice Spraying Clear the Spray Tip Clean the Spray Gun Filter 0312 • Form No.
Important Safety Safety Information Read all safety information before operating the equipment. Save these instructions Indicates a hazardous situation which, if not avoided, could result in death or serious injury. a) To reduce the risks of fire or explosion, electrical shock and the injury to persons, read and understand all instructions included in this manual. Be familiar with the controls and proper usage of the equipment. Grounding Instructions This product must be grounded.
7. High-pressure spray is able to inject toxins into the body and cause serious bodily injury. In the event that injection occurs, seek medical attention immediately. 8. Check hoses and parts for signs of damage, a leak can inject material into the skin. Inspect hose before each use. Replace any damaged hoses or parts. 9. This system is capable of producing 2800 PSI / 193 Bar. Only use replacement parts or accessories that are specified by the manufacturer and that are rated a minimum of 2800 PSI.
What’s in the box? Hose bracket Spray hose (comes assembled to the spray gun) Hopper lid *Certain parts of the sprayer will not be assembled out of the box. Be sure to read Assembly instructions, page 6.
Proper use and functions Start Capability: Sprays a variety of paints (oil-based and latex), primers, stains, preservatives and other nonabrasive materials. Do not use materials with flash points below 70° F (21° C) Do not use! This pump should not be used with textured materials, block filler, lacquers, industrial enamels, or asphalt sealer or materials containing HHC.
1. Assembly 1 x2 2 x2 3 (b) Start (c) You will need: • Adjustable wrench (a) important: Do not plug in the power cord until assembly is complete. Note: It will be much easier to attach the hose to the sprayer if you uncoil it first. 4 x2 4. Tighten the handle nuts in order to secure the handle in place. English 1. Insert the axle pins (a) through the holes in the side of the sprayer base as shown. Push wheel (b) in until the axle snaps into place. 5 5.
Pressure Relief Procedure* *Perform when instructed Start Important Safety Warning Be careful when handling the spray gun so you don’t accidently spray yourself. The high pressure paint stream could pierce your skin causing serious injury. If an accident happens see detail procedures in the Safety Information section on pages 2-3. See physician immediately and bring this instruction manual.
2. Load Material 1 2 3 (a) Start (b) You will need: • The material you plan to spray • Extension cord • Waste bucket 1. Pull the return tube from the rear of the hopper lid. Remove the hopper. 4 5 6 ON English 7 l PRIME 4. Pull the return tube from the hopper and hold it over a waste container. 2. Insert the inlet pusher tool (a) into the center of the inlet valve area (b). Push pusher tool down to ensure proper operation of the inlet valve. 5. Plug in the sprayer.
3. Getting Material to Flow Start 1 2 3 ON You will need: • Scrap material / cardboard • Drop cloths to protect floors and furnishings from overspray Note: Motor will cycle ON and OFF while spraying to regulate pressure. This is normal. l SQUEEZE (a) 1. Rotate spray tip forward to SPRAY position (a). Unlock the spray gun trigger. 4 2. Point the spray gun at a piece of scrap material/cardboard. Squeeze and hold trigger for steps 3-5. 5 3. Turn the power ON. 6 SPRAY MAX 4.
4. Practice Spraying Start Tip: Trigger gun after starting the stroke. Release the trigger before ending the stroke. The spray gun should be moving when the trigger is pulled and released. Overlap each stroke by about 30%. This will ensure an even coating. You will need: • Scrap material / cardboard Notes: If the spray pattern becomes distorted or stops completely while the gun is triggered, follow any or all the procedures listed on pages 12-14.
Spray Technique Tip: correct Flex your wrist as you move in order to keep gun parallel to the surface correct inCorrect Start stroke Pull trigger Move steadily Release trigger End stroke Spray Pattern Overlap Your Strokes GOOD SPRAY PATTERN BAD SPRAY PATTERN: TAILING correct 8” - 10” (20 - 25 cm) ! See page 12-14 11 English
Spraying Troubleshooting - 1 2 Clear the Spray Tip Start Note: If spray tip is difficult to rotate, relieve pressure by 1) slowly turn PRIME/ SPRAY knob to PRIME, 2) unlock the spray gun and 3) squeeze trigger while pointing at scrap material/ cardboard. Release trigger, lock the spray gun, and try rotating spray tip again. You will need: • Scrap material / cardboard Do not attempt to unclog or clean the tip with your finger. High pressure fluid can cause injection injury. 1. Lock the spray gun.
Spraying Troubleshooting Clean the Spray Gun Filter Start • • • • 1 2 3 PRIME You will need: Wrench Warm, soapy water for latex material Mineral spirits for oil based materials Replacement spray gun filter (if necessary) important: Never clean the filter by poking it with a sharp object. (a) 1. Peform the Pressure Relief Procedure, page 7. 2. Pull trigger guard from filter housing. 3. Tighten the wrench over the wrench flats (a). Unscrew the filter housing using a wrench.
Spraying Troubleshooting Clean the Inlet Filter Start 1 2 3 PRIME Emptying the hopper: important: You will need to remove the hopper to complete the steps on this page. The hopper will not stand on its own when removed. Make sure it is empty of all liquids before setting it down. The hopper can be heavy when filled with spraying material. Make sure to lift with your legs and not your back in order to reduce the risk of injury.
Short Term Storage Start • • • • Shutdown 1 2 3 PRIME You will need: OR Water Plastic bag or bucket Rags Stir stick This procedure should be used when taking a short term break or when ending your project for the day. If your break is longer than 16 hours follow Cleanup instructions, page 16. Instructions are for latex materials only Note: If using oil based material follow instructions for Cleanup on page 16. 1. Peform the Pressure Relief Procedure, page 7. 2.
Cleanup MINERAL SPIRITS Start or Cleaning notes - read before cleaning • When using latex material, clean sprayer and components with warm, soapy water. For oil based material use mineral spirits.
5 6 7 8 PRIME (a) OR ON l MINERAL SPIRITS 5. Empty the hopper of spraying material. While removed, rinse the hopper with the appropriate cleaning solution until clean. 9 6. Replace the hopper and return tube (a). Fill the hopper with appropriate cleaning solution. 7. Turn the PRIME/SPRAY knob to PRIME. Turn the pump ON. Let the pump run for a few minutes, and leave pump running for next steps. 10 O 8. Point the spray gun at the side of a waste container.
Cleaning the Spray Gun Components Start • • • • • 1 2 3 PRIME You will need: Soft bristled brush Multi-purpose oil Warm, soapy water if using latex material Mineral spirits for oil based material Wrench (a) 1. Peform the Pressure Relief Procedure, page 7. 4 2. Pull trigger guard to separate from filter housing and unscrew housing using a wrench. Note: Tighten the wrench over the wrench flats (a). 5 6 5. Install gun filter taperedend first. Reassemble spray gun. 6.
Long Term Storage Start 1 2 3 (b) You will need: OIL • Multi-purpose oil • Rags • Adjustable wrench (2) important: Store the unit indoors with the power cord safe from damage. MULTI-PURPOSE (a) MULTI-PURPOSE OIL 1. Remove the hopper. 2. Remove the hose from the spray hose port. Hold the outlet valve (a) with an adjustable wrench and remove the hose with the other. 4 5 3. Pour approximately 2 ounces of multipurpose oil into the inlet valve (b). 6 ON l 5 SECONDS l 4.
Cleaning or Replacing Outlet Valve Start • • • • 1 You will need: Wrench Rag Warm, soapy water if using latex material Mineral spirits for oil based material Replacement of the outlet valve may be necessary if spray performance remains poor after following steps in the Troubleshooting section. Replacement valves can be ordered by calling the customer service number found on page 4 1. Unscrew outlet valve from outlet valve housing using a wrench. 2.
Cleaning or Replacing Inlet Valve Start • • • • You will need: Ratchet, ratchet extension, 5/8” socket Multi-Purpose Oil Warm, soapy water if using latex material Mineral spirits for oil-based materials 1-4 Ratchet Ratchet extension 5/8” socket Inlet valve tool Plastic ring Inlet sleeve Inlet sleeve O-ring Seal Note: You will need to attach the inlet valve tool to a ratchet extension with a 5/8” socket in order to remove the inlet valve.
Troubleshooting Before servicing, always release system pressure by following Pressure Relief Procedure (page 7). Problem A: The sprayer does not start 1. 2. 3. 4. 5. 6.
Problem E: The spray gun leaks 1. 2. Cause Gun filter housing is loose Internal parts of spray gun are worn or dirty Solution Tighten handle Take sprayer to Wagner Authorized Service Center Problem F: The spray tip assembly leaks 1. 2. Cause The spray tip was assembled incorrectly Gun seal is worn Solution Check tip assembly and assemble properly see page 18, steps 6-7 Replace the seal* Problem G: The spray gun will not spray 1. 2. 3. 4.
Parts List • Liste de Pièces • Lista de piezas Sprayer • Pulvérisateur • Rociador 1 8 2 4 5 7 3 English Français Español 6 72
Item Article Articulo 1 Part No. No de piéce Pieza No.
Parts List • Liste de Pièces • Lista de piezas Spray Gun • Pistolet • Pistola 3 1 5 6 2 4 Item Article Articulo Part No. No de piéce Pieza No.
Tip/Filter Accessories • Accessoires de buse/filtre • Accesorios de punta/filtro English - All spray tips and filters listed below are sold separately. Spray Tip Part No. Tip Size* 0501411 411 0501511 511 0501413 413 0501513 513 0501415 415 0501515 515 Spray Gun filters Part No.
Limited Warranty GARANTIE LIMITÉE GARANTÍA LIMITADA AIRLESS PAINT SPRAY EQUIPMENT MATÉRIEL DE PULVÉRISATION DE PEINTURE SANS AIR EQUIPO DE ATOMIZACIÓN DE PINTURA SIN AIRE This product, manufactured by Wagner Spray Tech Corporation (Wagner), is warranted to the original retail purchaser against defects in material and workmanship for one year from date of purchase.