User Manual

ManualsBrandsWagner SprayTech ManualsWater Pumps9145

Owner’s Manual

Read this manual for complete instructions

Table of Contents

Safety ................................................................................2-3

Components and Description ........................................4-5

Assembly.............................................................................6

Before You Begin ...............................................................7

Locking the Spray Gun .................................................7

Pressure Relief Procedure ...........................................7

Grounding the Spray Gun ............................................7

Preparing the Sprayer ........................................................8

Preparing the Spray Hose..................................................9

Practice / Spraying Technique ........................................10

Spraying Troubleshooting ..........................................11-12

Unclogging the Spray Tip ...........................................11

Cleaning the Spray Gun Filter ....................................12

Cleaning the Inlet Filter ..............................................12

Cleanup ........................................................................13-17

Cleanup for Latex materials ..................................13-14

Cleanup for Oil-based materials .................................15

Cleaning the Suction Set ............................................16

Cleaning the Spray Gun Components ........................17

Short-Term Storage ..........................................................18

Long-Term Storage ..........................................................19

Cleaning the Inlet Valve ...................................................20

Fluid Section .....................................................................21

Troubleshooting / Maintenance ......................................22

Français .............................................................................23

Español..............................................................................45

Parts List ......................................................................67-70

Accessories ......................................................................71

Warranty ............................................................................72

English

1-800-880-0993

Wagner Technical Service

1770 Fernbrook Lane, Plymouth, MN 55447

http://www.wagnerspraytech.com

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Call toll-free if you have any comments or

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Technical service hours: Monday through Friday, 8:00 am to 4:30 pm Central Time

1208 • Form No. 0523860A

Twin Stroke

Piston Pump

Models: 9145

9155

9175

9195

This pump is available in a stand model (9145) and cart models (9155,

9175 and 9195). All information given for the stand model applies to the

cart models except where indicated.

Summary of content (28 pages)

PAGE 1
Twin Stroke Piston Pump Models: Owner’s Manual Read this manual for complete instructions 9145 9155 9175 9195 Table of Contents This pump is available in a stand model (9145) and cart models (9155, 9175 and 9195). All information given for the stand model applies to the cart models except where indicated. 1-800-880-0993 Wagner Technical Service Register your product online at: http://www.wagnerspraytech.com Safety.................................................................................
PAGE 2
Important Safety Information · Read all safety information before operating the equipment. Save these instructions. To reduce the risks of fire or explosion, electrical shock and the injury to persons, read and understand all instructions included in this manual. Be familiar with the controls and proper usage of the equipment. HAZARD: EXPLOSION OR FIRE Solvent and paint fumes can explode or ignite. Property damage and/or severe injury can occur.
PAGE 3
Important Safety Information · Read all safety information before operating the equipment. Save these instructions. NOTE - the 9145 and 9155 series units are provided with a non-resetable thermal overload. THE 9175 and 9195 series UNITS ARE PROVIDED WITH A REPLACEABLE FUSE. • Always disconnect the motor from the power supply before working on the equipment. HAZARD: GENERAL Can cause severe injury or property damage. PREVENTION: • Read all instructions and safety precautions before operating equipment.
PAGE 4
Components and Description Components Tools Needed for Assembly The shipping carton for your painting system contains the following: • Suction tube and return tube • Pump cleaning adapter • Spray gun with filter • Spray tip assembly (see chart on next page) • 25’ (9145, 9155) or 50’ (9175, 9195), 1/4” diameter pressure hose • Instruction manual • Two adjustable wrenches • Extension cord (refer to Important Electrical Information, page 3).
PAGE 5
Components and Description This pump is available in two models: a stand model (9145) and cart models (9155, 9175 shown below, and 9195). All information given for the stand model applies to the cart models except where indicated. notice Some of the graphics in this manual may not exactly match your sprayer and spray gun. All information and instructions given in this manual applies to all models except where noted.
PAGE 6
Assembly Do not plug in the power cord until assembly is complete. If you have one of the cart models, follow these assembly instructions. If you have the model 9145 sprayer, skip to item 4, below. 1. Twist the knobs on either side of the handle counterclockwise to unlock the handle. Pull the handle out fully, and turn knobs clockwise to lock into place. 2. Insert the ends of the hose bracket into the holes of the handle as shown. 3. Attach the pail bracket.
PAGE 7
section contains instructions that will be repeated throughout this manual. Before you Begin - This Locking the Spray Gun Always lock the trigger off when attaching the spray tip or when the spray gun is not in use. GX-05 / GX-07 The gun is locked when the trigger lock is at a 90º angle (perpendicular to the trigger in either direction). GX-05 GX-08 To lock the gun, turn the trigger lock forward and slightly down until it stops.
PAGE 8
Preparing the Sprayer All new units are performance-tested at the factory and are shipped with test fluid in the fluid section to prevent corrosion during shipment and storage. If you have already used your pump, some water or solvent used in cleaning may remain in the fluid section. Whether your sprayer is new or if you have already used it, this fluid must be purged and thoroughly cleaned out of the system prior to use. Follow the steps below. 9155, 9175 and 9195 only. 1. 3.
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Preparing the Spray Hose and Spray Gun The spray tip assembly should not be attached to the spray gun when purging the spray hose. Failure to comply could result in an injection injury. 1. 2. Unlock the spray gun and turn the PRIME/SPRAY knob to PRIME. PULL the trigger and aim the spray gun at the side wall of a waste container. 3. While pulling the trigger, switch the pump ON (l), and turn the PRIME/SPRAY knob to Spray.
PAGE 10
Practice / Spraying Technique IMPORTANT: Be sure that the paint hose is free of kinks and clear of objects with sharp cutting edges. 1. Switch the pump ON (l). Turn the PRIME/SPRAY knob to SPRAY. Turn the pressure control dial to maximum pressure (+). The spray hose should stiffen as paint begins to flow through it. 2. When motor shuts off, unlock the spray gun and spray a test area to check the spray pattern. The motor will cycle on and off automatically as it needs pressure.
PAGE 11
Spraying Troubleshooting - Unclogging the Spray Tip If the spray pattern becomes distorted or stops completely while the gun is triggered, follow these steps. Do not attempt to unclog or clean the tip with your finger. High pressure fluid can cause injection injury. IMPORTANT: Do not use a needle or other sharp pointed instrument to clean the tip. The hard tungsten carbide can chip. 1. Release the trigger and lock the trigger off (see page 7).
PAGE 12
Spraying Troubleshooting - Cleaning the Spray Gun Filter The filter must be cleaned every time you use your sprayer. When using thicker spray materials, the filter might need to be cleaned more often. 1. 2a. 2b. 3. 4. Perform Pressure Relief Procedure, page 7. Spray gun model GX-07 Model GX-07 - Unscrew the fitting from the bottom of the spray gun using an adjustable wrench, making sure not to lose the spring.
PAGE 13
Cleanup Important Cleaning Notes - Read before cleaning • When using latex materials, clean your sprayer and components with water. When using oil-based materials, use mineral spirits. DO NOT use gasoline to clean your sprayer. • Do not use mineral spirits on latex materials, or the mixture will turn into a jelly-like substance which is difficult to remove. • No matter which cleaning solution you use, make sure to dispose of it properly when finished cleaning your sprayer.
PAGE 14
Cleanup - Latex materials (continued) 5. 6. Unclip the return tube from the suction tube and place it into the waste container. Turn the PRIME/SPRAY knob to PRIME. Turn water supply on. Turn pump ON (l). Water will go into the suction tube and out through the return tube. Let pump run for a few minutes to allow the return tube to be flushed. 7. PRIME SPRAY Leave pump running through steps 7 and 8. 8. Place the original material container next to the waste container.
PAGE 15
Cleanup - oil-based materials 1. 2. Place a waste container next to the original material container. Aim the spray gun into the side of the original material container and hold the trigger. Lock the gun and remove spray tip assembly. Submerge suction set into a bucket with appropriate cleaning solution. Hold trigger Waste container Original material container Containers should be touching Bucket with cleaning solution • • • 3.
PAGE 16
Cleaning the Suction Set 1. Lock the gun and turn the pump OFF (O). GX-05 2. Remove the suction hose and return tube and clean it using the appropriate cleaning solution. You should also wipe the threads of the inlet nut (a) and remove and clean the inlet filter. GX-07 O (a) GX-08 When suction set is clean, thread the suction tube back into the inlet valve, and replace the return tube onto the return tube fitting. Replace clip. 4. Submerge the suction set into a bucket of new cleaning solution. 5.
PAGE 17
Cleaning the Spray Gun Components Make sure the pump is switched OFF (O). Make sure the PRIME/SPRAY knob is turned to PRIME. Unplug the sprayer. 3. 2. Remove spray gun from the paint hose using adjustable wrenches. PRIME O SPRAY 1. Remove filter from spray gun (refer to Cleaning the Spray Gun Filter, page 12). GX-05 GX-08 4. Remove spray tip (a) from spray guard assembly. Clean spray tip with a soft-bristled brush and the appropriate cleaning solution.
PAGE 18
Title(up to 16 hours) Short-Term Storage Follow these steps when using latex materials only. If using materials that are oil-based, follow the Cleanup and LongTerm Storage steps. Shutdown 1. Lock the spray gun off. GX-05 Turn the PRIME/SPRAY knob to PRIME. Switch the pump OFF (O). Unplug the sprayer. PRIME SPRAY 2. GX-07 GX-08 3. Pour 1/2 cup water slowly on the top of the paint to prevent the paint from drying. Wrap the spray gun assembly in a damp cloth and place it in a plastic bag.
PAGE 19
Long-Term Storage Follow these instructions only after all cleanup steps have been performed. 1. Fill a cup or other container with two ounces of separating oil (P/N 0516913, sold separately) and submerge the inlet valve into the oil. Light household oil can be substituted. Separating oil 2. Place a rag over the spray hose port, and turn the switch ON (l). When the oil has been pumped from the cup, turn the pump OFF (O). 3.
PAGE 20
Cleaning the Inlet Valve Cleaning or servicing the inlet valve may be required if the unit has priming problems. Priming problems may be prevented by properly cleaning the sprayer and following the long-term storage steps. 1. Remove the suction set. 2. Unscrew the inlet valve assembly (a) from the sprayer. Visually inspect the inside and outside of the inlet valve assembly. Clean any paint residue with the appropriate cleaning solution. (a) 3. Lubricate the O-ring on the inlet valve (b).
PAGE 21
Fluid Section Seal Replacement Instructions Kit Part Number 0512221A (9145 and 9155) Kit Part Number 0516724 (9175 and 9195) Always wear protective eye wear while servicing the pump. Be sure to follow the Pressure Relief Procedure (page 7) when shutting the unit down for any purpose, including servicing or adjusting. After performing the Pressure Relief Procedure, be sure to unplug the unit before servicing or adjusting. Area must be free of solvents and paint fumes. Disassembly of the Fluid Section 1.
PAGE 22
Troubleshooting Title/ Maintenance Before servicing, always release system pressure by following Pressure Relief Procedure (page 7). Problem A. The sprayer does not start. Cause The sprayer is not plugged in. The ON/OFF switch is set to OFF. The sprayer was turned off while still under pressure. 4. 5. No voltage is coming from the wall plug. The extension cord is damaged or has too low a capacity. A fuse is blown in the sprayer. There is a problem with the motor. 4. 5. Plug the sprayer in.
PAGE 23
Parts List • Liste de Title pièces • Lista de piezas Model GX-05 spray gun (9145) Model GX-07 spray gun (9155, 9175) Modelo de pistola GX-05 (9145) Modelo de pistola GX-07 (9155, 9175) Modèle du pistolet GX-07 (9155, 9175) Modèle du pistolet GX-05 (9145) 3 1 5 6 1 2 2 3 4 4 5 6 GX-05 Item Article Articulo Part No. Nº de piéce Pieza No.
PAGE 24
Parts List • Liste de Title pièces • Lista de piezas Model GX-08 spray gun (9195) Modèle du pistolet GX-08 (9195) Modelo de pistola GX-08 (9195) 8 7 6 5 4 3 9 10 11 12 13 2 14 15 1 16 17 18 Item Article Articulo Part No. Nº de piéce Pieza No.
PAGE 25
Parts List • Liste de pièces • Lista de piezas Suction Set Dispositif d’aspiration Juego de succión 6 5 1 2 7 3 4 Item Article Articulo Part No. Nº de piéce Pieza No.
PAGE 26
Parts List • Liste de Title pièces • Lista de piezas 2 3 4 5 1 Item Article Articulo Part No. Nº de piéce Pieza No.
PAGE 27
Accessories • Accessoires Title • Accesorios Item Article Articulo English Description Français Description Español Descripción 0516913 Separating oil Huile séparatrice Lubricante de empaques 0270192 Hose, Wireless, 25’ x 1/4" Flexible, 7,6 m x 0,6 cm Manguera 25’ x 1/4" 0270118 Hose, Wireless, 50’ x 1/4" Flexible, 15,2 m x 0,6 cm Manguera 50’ x 1/4" 0093896 Hose Connector, 1/4” x 1/4” Raccord de flexible, 0,6 cm2 Conector de manguera, 1/4" x 1/4" 0088154 Pressure Gauge (0-5000 psi) Ma
PAGE 28
Warranty • Garantié Title • Garantía LIMITED WARRANTY - AIRLESS PAINT SPRAY EQUIPMENT This product, manufactured by Wagner Spray Tech Corporation (Wagner), is warranted to the original retail purchaser against defects in material and workmanship for one year from date of purchase. This warranty does not cover damage resulting from improper use, accidents, user’s negligence or normal wear.