R HIGH PERFORMANCE AIRLESS SPRAYER OWNER'S MANUAL Easy does it from setup to cleanup Read Warnings Assemble the sprayer Attach the tip Attach the return hose Attach the paint hose Prepare to Prime Attach the suction set Prime the pump Set the pressure Spray Store temporarily OR Clean up Questions? ... Need Help? Call Wagner toll-free if you have any comments or problems with this Wagner product. Call us first for answers fast...
CONTENTS GENERAL DESCRIPTION COMPONENTS .............................................................. 2 GENERAL DESCRIPTION ............................................. 2 Specifications ........................................................... 2 SAFETY PRECAUTIONS ........................................... 3-4 GROUNDING INSTRUCTIONS ...................................... 5 SETUP ........................................................................ 5-7 Assembling the sprayer .......................
SAFETY PRECAUTIONS WARNING This manual contains information which must be read and understood before using the equipment. When you come to an area which has one of the following symbols, pay particular attention and make certain to heed the safeguard. INJECTION INJURY - A high pressure stream of paint produced by this equipment can pierce the skin and underlying tissues, leading to serious injury and possible amputation. DO NOT TREAT AN INJECTION INJURY AS A SIMPLE CUT! Injection can lead to amputation.
WARNING WARNING EXPLOSION OR FIRE - Solvent and paint fumes can explode or ignite, causing property damage and/or severe injury. HAZARDOUS VAPORS - Paints, solvents, insecticides, and other materials may be harmful if inhaled, causing severe nausea, fainting, or poisoning. • Exhaust and fresh air introduction must be provided to keep the air within the spray area free from accumulation of flammable vapors. • Use a respirator or mask whenever there is a chance that vapors may be inhaled.
NOTE: Do not use more than 100 feet of extension cord. If you need to paint further than 100 feet from your power source, use more paint hose, not more extension cord. Shorter extension cords will ensure maximum electrical power for proper operation. Grounded Outlet GROUNDING INSTRUCTIONS Grounding Pin This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current.
SETUP Attaching the pump to the stand. 1. Align the motor with the four holes on the back of the stand assembly. 2. Insert the four 5/16" x 1-3/4" screws through the holes on the back of the stand legs. Install the washer and nut over the end of each bolt and tighten with an adjustable wrench. Install leg plugs. 2. Thread the spray tip onto the gun. Tighten the nut first by hand, then tighten more firmly with an adjustable wrench.
PRESSURE RELIEF PROCEDURE Follow this procedure after the unit is assembled and before any operation which involves the spray gun such as cleaning and maintenance or changing tips or accessories. 1. Turn the pressure control knob counterclockwise to its lowest setting. 2. Turn the PRIME/SPRAY knob to PRIME ( ). Attaching the paint hose 1. Attach the high pressure hose to the paint hose port. Use an adjustable wrench to tighten the paint hose securely. 3.
PRIMING Preparing to prime 1. Lay the unit back on its handle so that the inlet valve is facing up. Fill the inlet valve with water or with a light household oil. 7. Turn the pressure control knob counterclockwise to the minimum pressure setting. 8. Turn the motor switch to OFF. 9. Return the unit to an upright position. Attaching the suction set 1. Attach the suction tube to the inlet valve and tighten firmly by hand. Be sure that the threads are straight so that the fitting turns freely. 2.
2. Turn the PRIME/SPRAY knob to PRIME ( ). Prime/Spray Knob Keep the spray gun at right angles to the surface. This means moving your entire arm back and forth rather than just flexing your wrist. Even Coat on Work Throughout Approximatley 10 to 12 Inches 3. Turn the motor switch to ON. Right Way To Spray 4. Turn the pressure control knob clockwise to between half and full pressure. You should be able to see the paint move through the suction tube to the pump.
the pressure control knob counterclockwise to its lowest setting and set the priming knob to PRIME ( ). Turn the motor switch to OFF and unplug the sprayer. If you expect to be gone more than 1 hour, follow the short term clean up procedure described in the CLEANUP section of this manual. Good spray pattern Practice 1. Be sure that the paint hose is free of kinks and clear of objects with sharp cutting edges. 2. Turn the pressure control knob counterclockwise to its to its lowest setting.
spray pattern and possibly damaging the filter. This filter must be cleaned daily. If the material being used is old or contains hardened particles, then the filter should be cleaned approximately every 4 hours. If the filter is not cleaned at the proper time, it will plug from the top down. When there is about 1 inch of filter that isn't plugged, the heavy flow of paint will blow pin holes in the filter.
4. Plug sprayer in and turn the motor switch to ON. CLEAN UP 5. Turn the PRIME/SPRAY knob to SPRAY ( ) and gradually turn the pressure control knob clockwise to increase the pressure. Overnight storage 6. Test the sprayer on a practice piece and begin spraying. Shutdown 1. Lock the gun by turning the gun safety switch parallel with the gun body. Long-term storage 2. Turn the pressure control knob counterclockwise to the minimum setting. WARNING 3. Turn the PRIME/SPRAY knob to PRIME ( ).
Assemble the spray tip in the cleaning position with the arrow pointing to the back of the gun. them into a container of water or appropriate solvent for the type of material with which you are painting. 11. Place the attached suction tube and return tube into a container of water or appropriate solvent for the type of material with which you are painting. 12. Increase the pressure to 1/2 the maximum pressure.
13. Replace the large suction tube onto the inlet valve. that it is parallel to the gun body. 14. Turn the motor switch to OFF. NOTE: Proper cleaning and oiling of the pump after use are the most important steps you can take to insure proper operation after storage. Preparing the sprayer for long term storage 1. Remove the tip assembly and raise the suction set above the cleaning solution. 14. Turn the pressure control knob counterclockwise to its lowest setting. 2. Turn the motor to ON. 15.
6. Cover all parts with a thin coat of light oil before reassembling. NOTE: The inlet valve must be oiled after every job. This will reduce or eliminate priming problems the next time the sprayer is used. 7. Tighten the valve seat securely with the 6 millimeter hexagonal wrench. 8. Drop in the valve ball. 4. Thoroughly clean the valve assembly with water or the appropriate solvent. Use a small brush. 9.
© 1995 Wagner Spray Tech 16 All rights reserved.
TROUBLESHOOTING Problem The sprayer does not start up. Cause 1. The sprayer is not plugged in. 2. The ON/OFF switch is set to OFF. 3. A fuse is blown in the sprayer. 4. Low or no voltage is coming from the wall plug. 5. The sprayer was turned off while still under pressure. 6. The extension cord is damaged or has too low a capacity. 7. The thermal overload on the sprayer is tripped. 8. There is a problem with the motor.
1 2 1 3 4 5 12 2 6 7 CAUTION Never remove these four bolts. Take to an Authorized Wagner Service Center. 3 4 3 11 5 8 10 Parts Diagram – Final Assembly 9 ITEM PART NO. DESCRIPTION 1 2 3 4 5 0270590 9810107 9821505 9810197 0294635 QTY. Parts Diagram - Paint Pump Assembly Stand Weldment ............................. 1 Screw, 5/16" x 1-3/4" ...................... 4 Washer, 5/16" ................................. 4 Nut, 5/16" ........................................ 4 Plug, Leg ..................
1 2 3 11 12 10 9 12 4 5 11 6 1 3 4 10 9 8 5 7 2 8 6 7 Parts Diagram – Suction Set Assembly 0270174 Parts Diagram - G-06 Spray Gun ITEM PART NO. DESCRIPTION QTY. 1 0270133 Suction tube assembly .................... 1 (Includes Items 2 through 10) 2 0090622 Nut, suction ..................................... 1 3 0281314 Elbow, adapter, 3/4" x 1" ................. 1 4 0088931 Ring, snap ....................................... 1 5 0089882 Clamp ..............................................
LIMITED WARRANTY AIRLESS PAINT SPRAY EQUIPMENT This product, manufactured by Wagner Spray Tech Corporation (Wagner), is warranted to the original retail purchaser against defects in material and workmanship for 30 days from date of purchase for professional/rental use if operated in accordance with Wagner's printed recommendations and instructions. This warranty applies for one year from date of purchase for home use.
