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_PerfectCharge_IU152A-IU254A.book Seite 5 Mittwoch, 26. März 2008 4:48 16 PerfectCharge 4 SL MO EE DE P II OF F I ON 0 U IU PH E HA AS IP E PH AS SE 1. 2.
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_PerfectCharge_IU152A-IU254A.book Seite 33 Mittwoch, 26. März 2008 4:48 16 PerfectCharge Please read this manual carefully before installing and starting up the device, and store it in a safe place. If the device is passed on to another person, this manual must also be handed over with it. Table of contents 1 Notes on using the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 2 General safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
_PerfectCharge_IU152A-IU254A.book Seite 34 Mittwoch, 26. März 2008 4:48 16 Notes on using the manual PerfectCharge 1 Notes on using the manual d a e Caution! Safety instruction: failure to observe this instruction can cause material damage or personal injury. I Note Supplementary information for operating the device. Caution! Safety instruction: Failure to observe this instruction can cause material damage and impair the function of the device.
_PerfectCharge_IU152A-IU254A.book Seite 35 Mittwoch, 26.
_PerfectCharge_IU152A-IU254A.book Seite 36 Mittwoch, 26. März 2008 4:48 16 General safety instructions a PerfectCharge z Use the IU0U automatic charger only as intended. z Charge the battery only in well ventilated rooms. z Always disconnect the power supply when working on the device. z Store the IU0U automatic charger in a dry and cool place. z Maintenance and repair work may only be carried out by qualified personnel who are familiar with the risks involved and the relevant regulations. 2.
_PerfectCharge_IU152A-IU254A.book Seite 37 Mittwoch, 26. März 2008 4:48 16 PerfectCharge 3 Scope of delivery No. in fig. 1, page 3 4 Scope of delivery Designation 1 Charger 2 Holders (4 pcs) 3 Connection cable (for 230 VAC-supply) 4 Exhaust adapter 5 Mounting bracket 6 Hexagon socket wrench – Fastening screws (12 pcs) – Operating manual Accessories Designation Item no.
_PerfectCharge_IU152A-IU254A.book Seite 38 Mittwoch, 26. März 2008 4:48 16 Technical description PerfectCharge The IU0U automatic charger can be used to charge the following types of batteries: z Lead starter batteries z Gel batteries z Fleece batteries (AGM) z Maintenance-free lead batteries with the capacities and voltages specified in the chapter “Technical data” on page 52. Ask your battery retailer for details relating to the maximum capacity of lead gel batteries.
_PerfectCharge_IU152A-IU254A.book Seite 39 Mittwoch, 26. März 2008 4:48 16 PerfectCharge Technical description Three control lamps on the device are for constant monitoring of the IU0U automatic charger (see chapter “Functional check” on page 49). 6.2 Specifications for the device variants Various PerfectCharge IU0U automatic charger versions are available.
_PerfectCharge_IU152A-IU254A.book Seite 40 Mittwoch, 26. März 2008 4:48 16 Fastening the IU0U automatic charger PerfectCharge Rear view (fig. 3, page 4) No.
_PerfectCharge_IU152A-IU254A.book Seite 41 Mittwoch, 26. März 2008 4:48 16 PerfectCharge Connecting the IU0U automatic charger to the exhaust system Fastening the IU0U automatic charger to the floor ➤ Clip two holders on the left bar and two on the lower right bar (fig. 4, page 5). You can move the holders as required. ➤ Fasten the IU0U automatic charger by screwing one screw through each hole in the holders. ➤ Lay the mounting bracket (fig.
_PerfectCharge_IU152A-IU254A.book Seite 42 Mittwoch, 26. März 2008 4:48 16 Connecting the IU0U automatic charger PerfectCharge 9 Connecting the IU0U automatic charger a Caution The IU0U automatic charger may only be connected by a qualified specialist. The following information is intended for technicians who are familiar with the guidelines and safety precautions to be applied.
_PerfectCharge_IU152A-IU254A.book Seite 43 Mittwoch, 26. März 2008 4:48 16 PerfectCharge a I I Connecting the IU0U automatic charger Note Loose connections may cause overheating. Tighten the screws on the terminals to a torque of 12 – 13 Nm. Note IU152A: To connect starter batteries, use the special “START BATT +” terminal intended for this purpose. Note IU154A, IU252A: To connect starter batteries, use the special “BATT 1+” terminal intended for this purpose.
_PerfectCharge_IU152A-IU254A.book Seite 44 Mittwoch, 26. März 2008 4:48 16 Connecting the IU0U automatic charger PerfectCharge Connecting the battery cables to the IU0U automatic charger I Note The IU0U automatic charger's connections are suitable for cables with cross-sections of 10 mm² to 25 mm². ➤ Fit wire sleeves to the ends of the cables to ensure permanent contact.
_PerfectCharge_IU152A-IU254A.book Seite 45 Mittwoch, 26. März 2008 4:48 16 PerfectCharge 9.3 Using the IU0U automatic charger Connecting the temperature sensor (accessory) The temperature sensor measures the temperature at the battery or around the battery and transfers the data to the IU0U automatic charger. The charging voltages specified in the chapter “Technical data” on page 52 refer to an ambient temperature of 15 °C to 25 °C.
_PerfectCharge_IU152A-IU254A.book Seite 46 Mittwoch, 26. März 2008 4:48 16 PerfectCharge Using the IU0U automatic charger 10.1 Setting the IU0U automatic charger (fig. 8, page 7) Charging voltage and time limit I a Note Ask your battery retailer for details on the charging voltage and time limit required for your batteries. Caution Make sure that the device is never used if DIP switches 1 and 2 or DIP switches 3 and 4 are both at the “ON” position.
_PerfectCharge_IU152A-IU254A.book Seite 47 Mittwoch, 26. März 2008 4:48 16 PerfectCharge Using the IU0U automatic charger Setting the duration of the main charging phase: Duration of the main charging phase Switch 3 Area of application 8 hours ON Wet batteries 16 hours OFF Gel and fleece batteries Setting the charging mode: Charging mode Switch 4 The trickle charge is activated according to the charging current.
_PerfectCharge_IU152A-IU254A.book Seite 48 Mittwoch, 26. März 2008 4:48 16 Using the IU0U automatic charger PerfectCharge I Phase The empty battery is charged with a constant current at the beginning of the charging process, until the battery voltage reaches 13.8 V or 27.6 V. The charging current falls slowly when the battery has reached this charging level. If the current falls below the 80% mark, the charger switches to the higher charging voltage of 14.4 V/14.8 V or 28.8 V/29.6 V.
_PerfectCharge_IU152A-IU254A.book Seite 49 Mittwoch, 26. März 2008 4:48 16 PerfectCharge Using the IU0U automatic charger Devices with temperature sensors (accessory) The charging voltage is adjusted according to the battery temperature. A temperature sensor can be connected for an optimum charging function. The charging voltage is increased or reduced according to the battery temperature (see diagram): 16/32 V 15/30 V 14/28 V U1 13/26 V U2 12/24 V -10 10.
_PerfectCharge_IU152A-IU254A.book Seite 50 Mittwoch, 26. März 2008 4:48 16 Cleaning and servicing the IU0U automatic charger PerfectCharge 11 Cleaning and servicing the IU0U automatic charger a Caution Do not use any sharp or hard objects for cleaning since they may damage the device. ➤ Clean the IU0U automatic charger with a damp cloth from time to time.
_PerfectCharge_IU152A-IU254A.book Seite 51 Mittwoch, 26. März 2008 4:48 16 PerfectCharge Guarantee ➤ Have the battery checked by a specialist, if necessary, or dispose of the battery. The battery discharges itself after a short time if it is not used ➤ Use a suitable multimeter to check the voltage of the battery terminals. If the multimeter indicates a voltage below 12 V (12 V battery) or 24 V (24 V battery), the battery is too weak to be able to remain charged.
_PerfectCharge_IU152A-IU254A.book Seite 52 Mittwoch, 26. März 2008 4:48 16 PerfectCharge Technical data 15 Technical data WAECO PerfectCharge IU152A IU252A IU154A Item no.: 2222500001 2222500002 2222500003 Battery connection 1: starter battery 13,8 V/1 A starter battery 13,8 V/1 A starter battery 27,6 V/1 A Battery connection 2: 13,8 – 14,8 V/15 A Battery connection 3: – 13,8 – 14,8 V Total max. 25 A for both connections 27,6 – 29,6 V Total max.
_PerfectCharge_IU152A-IU254A.book Seite 53 Mittwoch, 26. März 2008 4:48 16 PerfectCharge Technical data WAECO PerfectCharge IU452A Item no.: Battery connection 1: Battery connection 2: Battery connection 3: IU254A 2222500004 2222500005 13,8 – 14,8 V total max. 45 A for all three connections 27,6 – 29,6 V total max. 25 A for all three connections Input voltage range: 207 – 253 V~ / 50 – 60 Hz Final charging voltage: 14.4 V/14.8 V 28.8 V/29.6 V Trickle charge voltage: 13.8 V 27.6 V Max.
_PerfectCharge_IU152A-IU254A.book Seite 228 Mittwoch, 26. März 2008 4:48 16 D Dometic WAECO International GmbH Hollefeldstraße 63 · D-48282 Emsdetten ℡ +49 (0) 2572 879-195 · +49 (0) 2572 879-322 Mail: info@waeco.de · Internet: www.waeco.de Dometic Austria GmbH Neudorferstrasse 108 2353 Guntramsdorf ℡ +43 2236 908070 +43 2236 90807060 Mail: info@waeco.at I WAECO Italcold SRL Via dell’Industria, 4/0 I-40012 Calderara di Reno (BO) ℡ +39 051 4148411 +39 051 4148412 Mail: sales@waeco.