Operator’s Manual Vibroplate WP 1540A WP 1540AW 5000190153 16 0811
Copyright notice © Copyright 2011 by Wacker Neuson Corporation. All rights, including copying and distribution rights, are reserved. This publication may be photocopied by the original purchaser of the machine. Any other type of reproduction is prohibited without express written permission from Wacker Neuson Corporation. Any type of reproduction or distribution not authorized by Wacker Neuson Corporation represents an infringement of valid copyrights. Violators will be prosecuted.
WP 1540A/AW Table of Contents Foreword 3 1. Emission System Control Information 4 2. Safety Information 5 3. 4. 2.1 Laws Pertaining to Spark Arresters ...................................................... 5 2.2 Operating Safety .................................................................................. 6 2.3 Operator Safety while using Internal Combustion Engines .................. 7 2.4 Service Safety ...............................................................................
Table of Contents 5. WP 1540A/AW Maintenance 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 5.10 5.11 5.12 5.13 5.14 23 Periodic Maintenance Schedule ..........................................................23 Cleaning Plate .....................................................................................25 Drive Belt .............................................................................................25 Exciter Lubrication ..............................................................................
WARNING CALIFORNIA Proposition 65 Warning: Engine exhaust, some of its constituents, and certain vehicle components, contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Foreword This manual provides information and procedures to safely operate and maintain this Wacker Neuson model. For your own safety and protection from injury, carefully read, understand and observe the safety instructions described in this manual.
Emission Control System Information 7 Emission Control Systems Information and Warranty The Emission Control Warranty and associated information is valid only for the U.S.A., its territories, and Canada. 7.1 Emission Control Systems Warranty Statement See the supplied engine owner’s manual for the applicable exhaust and evaporative emission warranty statement. wpm_tx001755gb.
WP 1540A/AW 2. Safety Information Safety Information This manual contains DANGER, WARNING, CAUTION, NOTICE, and NOTE signal words which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
Safety Information 2.2 WP 1540A/AW Operating Safety WARNING Familiarity and proper training are required for the safe operation of the machine. Machines operated improperly or by untrained personnel can be hazardous. Read the operating instructions contained in this manual and the engine manual, and familiarize yourself with the location and proper use of all controls. Inexperienced operators should receive instruction from someone familiar with the machine before being allowed to operate it. 2.2.
WP 1540A/AW 2.3 Safety Information Operator Safety while using Internal Combustion Engines WARNING Internal combustion engines present special hazards during operation and fueling. Read and follow the warning instructions in the engine owner’s manual and the safety guidelines below. Failure to follow the warnings and safety standards could result in severe injury or death. 2.3.
Safety Information 2.4 WP 1540A/AW Service Safety A poorly maintained machine can become a safety hazard! In order for the machine to operate safely and properly over a long period of time, periodic maintenance and occasional repairs are necessary. WARNING 2.4.1 Do not attempt to clean or service the machine while it is running. Rotating parts can cause severe injury. 2.4.2 Do not crank a flooded engine with the spark plug removed on gasoline-powered engines.
WP 1540A/AW 2.5 Safety Information Label Locations wpmgr005960 WARNING WARNUNG ADVERTENCIA AVERTISSEMENT 1 2 wpm_si000326gb.
Safety Information 2.6 WP 1540A/AW Warning and Informational Labels Wacker Neuson machines use international pictorial labels where needed. These labels are described below. Label Meaning WARNING! To prevent hearing loss, wear hearing protection when operating the machine. Read the Operator’s Manual for machine information. Check engine oil level. Use SAE10W30. 9 ! Check the fuel level. WARNING! Hot surface! Guaranteed sound power level in dB(A). wpm_si000326gb.
WP 1540A/AW Label Safety Information Meaning WARNING! Hand injury if caught in moving belt. Always replace beltguard. CAUTION! Read and understand the supplied Operator’s Manual before operating this machine. Failure to do so increases the risk of injury to yourself and others. NOTICE Lifting point. DANGER! Engines emit carbon monoxide; operate only in well-ventilated area. Read the Operator’s Manual. No sparks, flames, or burning objects near the machine. Shut off the engine before refueling.
Safety Information Label WP 1540A/AW Meaning A nameplate listing the model number, item number, revision number, and serial number is attached to each unit. Please record the information found on this nameplate so it will be available should the nameplate become lost or damaged. When ordering parts or requesting service information, you will always be asked to specify the model number, item number, revision number, and serial number of the unit. This machine may be covered by one or more patents.
WP 1540A/AW 2.7 Safety Information Operating Labels Wacker Neuson machines use international pictorial labels where needed. These labels are described below. Label Meaning Open the fuel flow valve. Push or turn engine switch to ON position. Close the choke. Place throttle in the IDLE position. Pull the rewind starter. Close the fuel flow valve. wpm_si000326gb.
Safety Information Label WP 1540A/AW Meaning 1 Push or turn engine switch to OFF position. Open the choke. Place throttle in the FAST position. Throttle control lever: Turtle = Idle or Slow Rabbit = Full or Fast Lifting point (manual). wpm_si000326gb.
WP 1540A/AW 3. Technical Data Technical Data 3.1 Engine Data Engine Power Rating Net power rating per SAE J1349. Actual power output may vary due to conditions of specific use. WP 1540A/AW 0008060, 0008061, 0009472, 0009545 Engine Engine Make Honda Engine Model GX 160 UT1 QWX2 Max. rated power @ rated speed kW 3.6 @ 3600 rpm Operating speed rpm 3600 Clutch Engagement rpm 2100 Spark Plug type NGK BPR 6ES Electrode Gap mm 0.7–0.
Technical Data 3.2 WP 1540A/AW Machine Data WP 1540A/AW 0008060, 0008061, 0009472, 0009545 Plate Operating Weight Water Tank Capacity Exciter Speed 10.4 (11.0) l (qts.) 5800 rpm / belt Exciter Lubrication Dimensions 3.3 86 (190) kg (lbs.) ml (oz.) 150 (5) Automatic Transmission Fluid Dextron III / Mercon or equivalent mm (in.) 686 (27) x 400 (16) x 965 (38) Sound and Vibration Specifications Products are tested for sound pressure level in accordance with EN ISO 11204.
WP 1540A/AW 3.4 Technical Data Dimensions mm (in.) 965 (38) 875 (35) 400 (16) wpmgr005987 wpm_td000335gb.
Operation 4. WP 1540A/AW Operation 4.1 Recommended Fuel The engine requires regular grade unleaded gasoline. Use only fresh, clean gasoline. Gasoline containing water or dirt will damage fuel system. Consult engine owner’s manual for complete fuel specifications. 4.2 Before Starting 4.2.1 Read and understand the safety and operating instructions at the beginning of this manual. 4.2.2 Check: wpm_tx001129gb.
WP 1540A/AW 4.3 Operation To Start See Graphic: wc_gr000014 4.3.1 Open fuel valve by moving lever to the right (a1). Note: If engine is cold, move choke lever to close position (b1). If engine is hot, set choke to open position (b2). 4.3.2 Turn engine switch to “ON” (e1). 4.3.3 Open throttle by moving it slightly to left (d1). 4.3.4 Pull starter rope (c). Note: If the oil level in the engine is low, the engine will not start. If this happens, add oil to engine.
Operation 4.5 WP 1540A/AW Application This plate is designed for compacting loose, granular soils, gravel, and paving stones. It is intended to be used in confined areas and areas next to structures such as walls, curbs, and foundations. Plates equipped with water tanks can be used for compacting asphalt. This plate is not recommended for compacting cohesive soils with a heavy clay content. For cohesive soil, use a vibratory rammer or sheepsfoot roller. wpm_tx001129gb.
WP 1540A/AW 4.6 Operation Operation See Graphic: wpmgr006016 Run engine at full throttle and allow plate to pull itself along at its normal speed. When operating on an incline it may be necessary to assist plate by pushing it forward slightly. Depending on the material being compacted, three or four passes are recommended to achieve the best compaction. While a certain amount of moisture in the soil is necessary, excessive moisture may cause soil particles to stick together and prevent good compaction.
Operation 4.7 WP 1540A/AW Wheel Kit (0162986) See Graphic: wc_gr002793 Wheel kit (Part No. 0162986) is a standard item on Item Number 0009545, 0009546, 0009547 and 0009548 only. Available as an option on all other models. 4.7.1 Disengage wheel kit from holding latch (a) and position wheels in “down” position. 4.7.2 Pivot holding latch and engage cross member brace into latch. NOTICE: Latch prevents vibroplate from pivoting and falling back towards the operator. 4.7.
WP 1540A/AW 5. Maintenance Maintenance 5.1 Periodic Maintenance Schedule 5.1.1 Engine Maintenance The chart below lists basic engine maintenance. Refer to the engine manufacturer’s Operation Manual for additional information. Daily before starting Check fuel level. Check engine oil level. Inspect fuel lines. Inspect air filter. Replace as needed. After first 20 hrs. Clean air cleaner elements. Every 2 weeks or 50 hrs. Every month or 100 hrs. Every year or 300 hrs.
Maintenance 5.2 WP 1540A/AW Machine Maintenance The chart below lists basic machine maintenance. Daily before starting Check external hardware. After first 20 hrs. Every 2 weeks or 50 hrs. Every month or 100 hrs. Every year or 300 hrs. Check and adjust drive belt. Inspect shockmounts for damage. Replace shockmounts as needed. Change exciter oil.
WP 1540A/AW 5.3 Maintenance Cleaning Plate Clean plate after use to remove dirt, stones, and mud caught under the engine console. If plate is being used in a dusty area, check engine cylinder cooling fins for heavy dirt accumulation. Keep engine cylinder fins clean to prevent engine from overheating. 5.4 Drive Belt See Graphic: wc_gr000077 On new machines or after installing a new belt, check belt tension after first 20 hours of operation. Check and adjust belt every 50 hours thereafter.
Maintenance 5.5 WP 1540A/AW Exciter Lubrication See Graphic: wpmgr006021 The exciter assembly is a self-contained, sealed unit. The bearings are lubricated using automatic transmission fluid (see Technical Data for type). Change fluid once every year or 300 hours of operation. When changing fluid, replace O-ring (a). To change fluid: 5.5.1 Remove beltguard, belt, and hose from water tank. 5.5.2 Remove four screws (b) securing console assembly to baseplate and lift console assembly from baseplate. 5.5.
WP 1540A/AW 5.6 Maintenance Spark Plug See Graphic: wc_gr000028 Clean or replace the spark plug as needed to ensure proper operation. Refer to your engine operator’s manual. The muffler becomes very hot during operation and remains hot for a while after stopping the engine. Do not touch the muffler while it is hot. WARNING Note: Refer to section “Technical Data” for the recommended spark plug type and the electrode gap setting. 5.6.1 Remove the spark plug and inspect it. 5.6.
Maintenance 5.7 WP 1540A/AW Engine Oil See Graphic: wc_gr000022 5.7.1 Drain the oil while the engine is still warm. 5.7.2 Remove the oil filler plug (a) and the drain plug (b) to drain the oil. Note: In the interests of environmental protection, place a plastic sheet and a container under the machine to collect any liquid that drains off. Dispose of this liquid in accordance with environmental protection legislation. 5.7.3 Install the drain plug. 5.7.
WP 1540A/AW 5.8 Maintenance Air Cleaner See Graphic: wc_gr000025 The engine is equipped with a dual element air cleaner. Service air cleaner frequently to prevent carburetor malfunction. NOTICE: NEVER run engine without air cleaner. Severe engine damage will occur. NEVER use gasoline or other types of low flash point solvents for cleaning the air cleaner. A fire or explosion could result. WARNING To service: 5.8.1 Remove air cleaner cover (a). Remove both elements and inspect them for holes or tears.
Maintenance 5.9 WP 1540A/AW Cleaning Sediment Cup See Graphic: wc_gr000029 5.9.1 Turn the fuel valve off. 5.9.2 Remove the sediment cup (a) and the O-ring (b). 5.9.3 Wash both thoroughly in a nonflammable solvent. Dry and reinstall them. 5.9.4 Turn the fuel valve on and check for leaks. a wc_gr000280 5.10 Adjusting Engine Speed See Graphic: wc_gr000280 Adjust to a full load speed of 3600 ± 100 rpm. To adjust engine speed: 5.10.1 Place machine on a rubber test mat to prevent it from moving. 5.10.
WP 1540A/AW Maintenance 5.11 Carburetor Adjustment See Graphic: wc_gr000032 5.11.1 Start the engine and allow it to warm up to operating temperature. 5.11.2 Set the pilot screw (a) two turns out. See Note. 5.11.3 With the engine idling, turn the pilot screw (a) in or out to the setting that produces the highest rpm. 5.11.4 After the pilot screw is adjusted, turn the throttle stop screw (b) to obtain the standard idle speed. See Technical Data.
Maintenance WP 1540A/AW 5.12 Troubleshooting Problem / Symptom Reason / Remedy Plate does not develop full speed. Poor compaction. • Engine throttle control not completely open. • Throttle control not adjusted correctly. • Ground too wet, plate sticking. Allow soil to dry before compacting. • Drive belt loose or worn, slipping on pulleys. Adjust or replace belt. Check that engine mounting bolts are tight. • Exciter bearings binding. Check condition and level of oil in exciter. Add or change oil.
WP 1540A/AW Maintenance 5.13 Storage If plate is being stored for more than 30 days: 5.13.1 Remove loose stones and dirt from plate. 5.13.2 Clean engine cylinder cooling fins. 5.13.3 Clean or replace air filter. 5.13.4 Change exciter oil. 5.13.5 Change engine oil and follow procedures described in engine manual for engine storage. 5.13.6 Cover plate and engine and store in a clean, dry area. wpm_tx001130gb.
Maintenance WP 1540A/AW 5.14 Lifting Machine See Graphic: wpmgr006037 See Technical Data for the weight of the machine. To lift machine manually: 5.14.1 Stop the engine. 5.14.2 Obtain help from a partner and plan the lift. 5.14.3 Grasp the machine by its cage (a) and lifting slot (b). 5.14.4 Lift the machine as shown. WARNING To reduce risk of back injury while lifting, keep your feet flat on ground and shoulder width apart. Keep your head up and back straight.
WP 1540A/AW Maintenance 5.15 Transporting Machine See Graphic: wpmgr006056 To avoid burns or fire hazards, let engine cool before transporting machine or storing indoors. WARNING 5.15.1 Turn fuel valve to the off position and keep the engine level to prevent fuel from spilling. 5.15.2 Tie down machine on vehicle to prevent machine from sliding or tipping over. Tie machine to vehicle at points shown on graphic. wpmgr006056 wpm_tx001130gb.
EC Declaration of Conformity Manufacturer Wacker Neuson Manila, Inc. Dasmariñas, Cavite, Philippines Product Product WP 1540A, WP 1540AW, WP 1540, WP1540W Product category Vibrating plate Product function Compacting soils Item number 0008061, 0008060, 0009472, 0009327, 0009326, 0009545, 0009547 Net installed power 2.6 kW Measured sound power level 104 dB(A) Guaranteed sound power level 108 dB(A) Conformity assessment procedure According to 2000/14/EC, Appendix VI, 2005/88/EC.
Important: For spare parts information, please see your Wacker Neuson Dealer, or visit the Wacker Neuson website at http://www.wackerneuson.com/. Wichtig! Informationen über Ersatzteile erhalten Sie von Ihrem Wacker Neuson Händler oder besuchen Sie die Wacker Neuson Website unter http://www.wackerneuson.com/. Important : Pour des informations sur les pièces détachées, merci de consulter votre distributeur Wacker Neuson, ou de visiter le site Internet de Wacker Neuson sur http://www.wackerneuson.com/.
